Ok after watching numerous videos on youtube showing how the big breweries make their beer, I noticed they all use these giant mash tuns with big mixers inside slowly stirring the mash about 6 RPM.
My question is why do they mix their mash? Why dont they use recirc pumps like the rest of us? Seems like that's the best way to get maximum efficiency.
I read they use big mixers and false bottoms. I'm also wondering if they sparge or do they just boil some hot water, turn the mixer on,, pour in the mash and walk away.
Any info would be greatly appreciated since im in the middle of designing my system. Heres what I have so far. Please excuse the chickenscratch drawing that looks like a ten year old drew it.. I drew it up in a matter of seconds and dont have fancy design apps on my computer. Let me know what you think.
im going to use hoses with tri clamp and barb ferrules instead of piping. the little box on the bottom right of the photo running from the boiler is the hop filter and the other lil drawing next to that is the fermentation vessel. The water comes in through the line on the bottom left corner which splits into two lines one going to the chiller inside the boiler and the other to the water filter which then runs to the HLT. I use valves all over the place to control the flow of course just not sure what valves to use. Or is there any easier way to set this up instead of having all the valves? the valves seem the easiest route after looking at other setups on here which looked like they ran more lines than they needed. Im going to put use two elements. one in the BK and one in the HLT. 5500w in the BK, 4500 in the HLT. false bottom in the hlt and a HERM. or is having a mixer in the mash tun too overkill? since im recirculating through a herm as well?
My question is why do they mix their mash? Why dont they use recirc pumps like the rest of us? Seems like that's the best way to get maximum efficiency.
I read they use big mixers and false bottoms. I'm also wondering if they sparge or do they just boil some hot water, turn the mixer on,, pour in the mash and walk away.
Any info would be greatly appreciated since im in the middle of designing my system. Heres what I have so far. Please excuse the chickenscratch drawing that looks like a ten year old drew it.. I drew it up in a matter of seconds and dont have fancy design apps on my computer. Let me know what you think.
im going to use hoses with tri clamp and barb ferrules instead of piping. the little box on the bottom right of the photo running from the boiler is the hop filter and the other lil drawing next to that is the fermentation vessel. The water comes in through the line on the bottom left corner which splits into two lines one going to the chiller inside the boiler and the other to the water filter which then runs to the HLT. I use valves all over the place to control the flow of course just not sure what valves to use. Or is there any easier way to set this up instead of having all the valves? the valves seem the easiest route after looking at other setups on here which looked like they ran more lines than they needed. Im going to put use two elements. one in the BK and one in the HLT. 5500w in the BK, 4500 in the HLT. false bottom in the hlt and a HERM. or is having a mixer in the mash tun too overkill? since im recirculating through a herm as well?