adempewolff
Member
Hello all,
I'm an expat in China and currently assembling equipment to brew 60L (~15 gallon) batches--20L batches just were not meeting the demand from the other expats in my city. The nice thing about living in China is it's really easy and affordable to order exactly the equipment you need. The bad part is that there isn't a big community here to help you troubleshoot exactly what you need. Here is my problem:
I have an 80L insulated stainless steel tea/soup container (really popular in Asia, work perfect for brewing!) that I'm using for my ML tun, and a similarly sized stainless steel brew kettle. both have two NPT 15 (outer diameter ~20mm) weldless bulkhead fittings installed (one for ball valve, one for a thermometer). You can't really find suitable stainless steel bulkhead fittings here, so I just ordered some parts from a factory that does custom 304 stainless fittings. The fittings are essentially a nipple with hex nut extenders on each end, stainless steel washers for spacing and an o-ring on the inside between the washer and a wall.
I had thought that since the main problem facing people in getting leakless bulkheads was the o-ring over the thread that I would be problem-free using a nipple and spacers to get the o-ring off the thread. However, when I installed them everything was incredibly leaky.
So, I saw two options: 1) get some sort of washer/nut to constrain the o-ring from expanding outwards, forcing it to expand inwards and form a seal and 2)weld my hex-nut to a washer so I just needed a seal between the wall and the washer. I went for the second option as it was easier for me to get them welded than order new custom parts.
With the welded nuts/washers, there is a much better seal--especially on the ML tun--but everything is still a little leaky when full of water. I can't for the life of me figure out what the problem is, or even whether the water is leaking past the O-ring or the threads between the nipple and nut (which are tight and have plenty of teflon tape on them).
I'm wondering if getting a silicon washer rather than o-ring might solve my problem?
Any suggestions or insights to what might be causing the leak would be appreciated! Thanks in advance!
Following are pictures of my set up.
ML-tun, interior:
ML-tun, exterior:
Close-up of ball-valve fitting on ML-tun (there is length of PVC piping sheathing the nipple and transferring the weight from the outer washers to the interior wall):
Brew kettle, interior:
Brew kettle, exterior:
Welded washers/nuts:
I'm an expat in China and currently assembling equipment to brew 60L (~15 gallon) batches--20L batches just were not meeting the demand from the other expats in my city. The nice thing about living in China is it's really easy and affordable to order exactly the equipment you need. The bad part is that there isn't a big community here to help you troubleshoot exactly what you need. Here is my problem:
I have an 80L insulated stainless steel tea/soup container (really popular in Asia, work perfect for brewing!) that I'm using for my ML tun, and a similarly sized stainless steel brew kettle. both have two NPT 15 (outer diameter ~20mm) weldless bulkhead fittings installed (one for ball valve, one for a thermometer). You can't really find suitable stainless steel bulkhead fittings here, so I just ordered some parts from a factory that does custom 304 stainless fittings. The fittings are essentially a nipple with hex nut extenders on each end, stainless steel washers for spacing and an o-ring on the inside between the washer and a wall.
I had thought that since the main problem facing people in getting leakless bulkheads was the o-ring over the thread that I would be problem-free using a nipple and spacers to get the o-ring off the thread. However, when I installed them everything was incredibly leaky.
So, I saw two options: 1) get some sort of washer/nut to constrain the o-ring from expanding outwards, forcing it to expand inwards and form a seal and 2)weld my hex-nut to a washer so I just needed a seal between the wall and the washer. I went for the second option as it was easier for me to get them welded than order new custom parts.
With the welded nuts/washers, there is a much better seal--especially on the ML tun--but everything is still a little leaky when full of water. I can't for the life of me figure out what the problem is, or even whether the water is leaking past the O-ring or the threads between the nipple and nut (which are tight and have plenty of teflon tape on them).
I'm wondering if getting a silicon washer rather than o-ring might solve my problem?
Any suggestions or insights to what might be causing the leak would be appreciated! Thanks in advance!
Following are pictures of my set up.
ML-tun, interior:
ML-tun, exterior:
Close-up of ball-valve fitting on ML-tun (there is length of PVC piping sheathing the nipple and transferring the weight from the outer washers to the interior wall):
Brew kettle, interior:
Brew kettle, exterior:
Welded washers/nuts: