I mixed up 5 gallon batches of the profile water in a a bucket and stirred vigorously for 15-20 seconds and then poured the appropriate amounts into my mash tun and HLT.
To begin with it is almost always a waste of time and effort to try to duplicate the water profile of a given region. One of the reasons for this is that you have little idea as to how the brewers in that region handled that water before brewing with it. IOW you are duplicating the water that came into the brewery. Not the water that the brewery used to make beer.
Second, duplication of the water of Burton requires an elaborate process in which chalk (calcium carbonate) is suspended in water through which CO2 is sparged for extended periods of time or alternatively the water is put under CO2 pressure and agitated. Most of the calculators and spreadsheets either don't know about this or do know about it or grossly over simplify the calculations because the exact calculations are complex. These will often recommend chalk but specify that it should be added to the mash, not the water because it will not dissolve in the water without the CO2.
So the first question I have is "Did you add chalk?" The second is "How much gypsum did you add?" and the third "Did it all dissolve?"
run a HERMS system and after sparging, the inside of my HLT and my HERMS (in the HLT) were covered with a fine layer of white powder. Did i not mix the salts and minerals sufficiently when I mixed the water? Is it normal to have this film when mixing water?
If your water (untreated) has high enough temporary hardness a film will be left anywhere the water is heated i.e. on shower heads, in tea kettles, in your home water heater... You would have probably observed this before starting brewing and might have has a water softener installed to combat this problem.
Next, gypsum isn't that soluble in water and is less soluble in hot water than cold so it is possible that you got all the gypsum dissolved in cold water and super saturated it when it was hot. In this case, the precipitate would be gypsum. To test, take some and put a drop of vinegar on it. If it doesn't fizz it is gypsum.
If you added sodium bicarbonate, calcium chloride and gypsum (and for Burton you would add lots of gypsum) you will have added temporary hardness to the water so that when it gets heated chalk precipitates (that's why it's called temporary hardness). In this case the pecipitatate would fizz when exposed to vinegar.
The only time I will ever attempt to duplicate a profile is if I am giving a class and want the class to be able to taste the difference between beer made with "genuine" Burton water and an identical one made with plain old well water. In that case I do the whole elaborate CO2 thing as that is the only way one can do it properly. And, as soon as that water is heated in the HLT the bicarbonate and quite possibly a bunch of the gypsum as well precipitate out. This is exactly what would happen in a Burton brewery if they heated their water in an HLT before strike and that is why its a waste of time to simulate Burton water unless you know that the Burton brewers mashed in with untreated, unheated water. I'll also note that the two times I did this the class participants found the beer made with plain water prefferable.
I my normal brewing I only use calcium chloride and occasionally a bit if gypsum (if someone else is brewing on my equipment). I predissolve the calcium chloride in water such that 1cc of the solution represents the proper dose for 1" of water in the HLT. Then if I put 20" of water in the HLT I add 20 cc of the concentrate. If I top up with 5" water I add 5 cc. This works for CaCl2 a it is so soluble. Gypsum I just throw in. Last time I did this someone else was brewing here and they complained about how long they had to stir to get it to dissolve. That's just the way it is.