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Carboy/AilPail Dollies

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Ike

nOob for life
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This one is so simple it's barely worth writing up, but... things have been getting a bit crowded in the "fermentation chamber," aka the hallway closet. A mead, a cider, a hard root beer, soon to be another beer started: all with SGs to check at different times, things moving from primary to secondary, you all know the story. Moving things around my little space has become quite a literal pain in the back, so I decided to make some dollies to make moving the buckets and carboys easier, with a minimum of sloshing.

Emboldened by the LONG thread about using 1x3 furring strips to make bottle cases (and banging a couple of them out myself), I decided to use the same material. Based on measurements from my carboys and buckets, I settled on an 11" wide dolly (a bit narrow for my 6.5 gal carboy, but perfect for everything else and still usable for the "big boy"). SO...

For each dolly,
- I measured out two 11" lengths, and four 4.25" lengths (one $2 furring strip yields enough for two dollies);
- Arrange the two long lengths in a cross;
- Use the four shorter lengths to make up the difference in the thickness;
- Affix using your hardware of choice (nails and/or screws, a wee bit of glue as well)



The casters were a tricky bit, simply because everything I was finding at the big box stores was too expensive. At $5 per caster, the price was going to get out of hand quickly. Fortunately, I found these on Amazon for $5 per set of 4. Just affix them to the bottom:



And just for kicks, and since I had it laying around already, I added some of the non-slip stuff that goes inside toolbox drawers to the top of each one, held on with a bit more glue:



And there you go. Here's one in action. The angle of the pic is making it look like it sticks out further from the carboy that it actually does, it's pretty much the same diameter as the carboy...



My verdict: all in all, not bad for $6 each. They're definitely a wee bit top-heavy, I wouldn't go skating full carboys down the hallway like I was at a curling match. BUT, for moving things around in the closet with a minimum of hassle, they'll be a big bonus.



First DIY post is in the bag! :mug:
 
Nice. I was thinking about making a couple myself recently.

I might suggest putting a small lip on the base so the fermenter can't slide off even though you got the non slip stuff on the base.

My fermentation chamber is at the back of the basement and I am getting tired of carrying my fermenter the length of the basement. A good dolly would make things easier.
 
I might suggest putting a small lip on the base so the fermenter can't slide off even though you got the non slip stuff on the base.

It would be an easy bit of insurance to add. I think that, with the non-skid stuff on board, I'm more likely to simply tip one over than have it slide off the dolly. BUT, that matting is expensive and I considered it "free" for this project since I already had it sitting around. If you went to buy it just for this project, you'd nuke the unit cost. SO, your suggestion of a small lip, maybe a 1/2" thick piece of leftover 1x3, would be a great (and free) way to go.

I just re-measured the base of my AlePail at just shy of 10.5", which, given the 1x3's thickness of 0.75" in the cross-section, means the pail wouldn't fit if you used the 11" length and added the lip. BUT, you'd just need to add another 0.5" or so to the overall width and you'd be golden.
 
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