I would think the low pH of your beer & low temperature (in relation to coffee brewing temperature) would help you avoid this, when adding directly to your fermenter.
12 PSI is wayyy too high.
Try closer to 3 PSI & see what happens.
Edit...Oops...I didn't see how many feet that coil is.
Hmmm...I'd say dial it back & find your sweet spot.
It's still probably somewhere pretty low.
I'm not an engineer, but I am a mechanical designer with a structural background.
2x2x1/8 is definitely overkill.
You can get away with 1.25x1.25x11 ga.
I'm tempted to model it up & do FEA, but I don't have that kind of time.
You may want to add a few check valves, to eliminate back-flow problems.
BUT...Then, you run into the problem of not being able to backflush, during a cleaning cycle.
If I remember correctly, this is one of the reasons I needed 12 valves.
I don't currently have access to my diagrams, but when I was designing mine, I couldn't keep it under 12 automated valves, no matter what I did.
At $50 per valve, I just couldn't stomach the cost of automation & decided to stay manual, for now.
I'm not quite following your diagram.
I don't see the HERMS coil attachments & am confused by the interconnected branches at the tops of both kettles.
Can you please explain those branches & how the connections will function?