Is aluminum safe for brewing? - Beer, Wine, Mead, & Cider Brewing Discussion Community.

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Both aluminum and stainless steel (SS) pots are excellent in homebrewing, and each has its own advantages and disadvantages, so it is purely a personal preference.

Pros Cons
  • considerably less expensive than stainless steel
  • much better at conducting heat than SS, which means faster boils, faster cooling, and less chance of scorching
  • not as heavy to lift as SS
  • oxidizes easily, meaning that oxygen-based cleaners (e.g., OxiClean, One-step) cannot be used (Note: caustic or other similar clean-in-place solutions can definitely not be used, which is why the brewing industry generally does not use aluminum.)
  • passive oxide layer must be built up before brewing (**see note below) with a new aluminum kettle, although it is very easy to maintain

Myths About Aluminum Pots

Aluminum pots will cause Alzheimer's disease 
This myth was debunked years ago by the medical research community, and the US National Institutes of Health and Health Canada have long since ruled out a connection between Alzheimer’s disease and aluminum cookware. If you don’t believe me, see the following:
Boiling your wort in an aluminum pot will cause off-flavours in your beer 
Simply boiling a batch of wort will not remove enough metal from your aluminum pot to get into your beer and cause metallic off flavours, particularly if you build up a passive oxide layer inside the pot first. For new pots, this is easily achieved by either boiling the pot full of water for 30 mins to one hour, or by putting it in your oven for 10 mins at 350 F.
Aluminum pots have very thin walls, and are not suitable for a boil kettle, particularly if you want to install a ball valve 
Thin- and thick-walled pots are made from both aluminum and stainless steel. The material they are made from is much less relevant that the thickness of the pot.
Aluminum pots will react with very acidic materials, and wort is acidic 
Wort isn’t acidic enough to cause a problem with an aluminum pot. In fact, both SS and aluminum are quite resistant to acidic materials, and you need to be concerned more about highly alkaline (i.e. basic or high pH) materials with your pots.
Aluminum pots are simply not as durable as SS pots, so why bother, plus they will scratch easily and harbor bacteria 
Both aluminum and SS are durable enough for homebrewing if you are willing to invest just a small amount of care for your equipment. You simply aren’t going to wear out an aluminum pot in your brewing lifetime, so this is a moot argument. Furthermore, scratches aren’t really a concern with a kettle since the heat of the boil is going to sanitize it anyways.

The Bottom Line

You can’t go wrong with a quality stainless steel pot, and they are a tried-and-true solution for lots of homebrewers. Yet, aluminum is a viable alternative that is much less expensive than SS. In fact, you can generally purchase a larger and heavier aluminum pot compared to the equivalently priced SS pot. In homebrewing, I guarantee you will really appreciate having a larger pot that is heavy and conducts heat well, speeding our boiling and cooling times and reducing scorching. In my mind, this far outweighs the cosmetic appeal and somewhat higher durability of a SS pot.