Using my new plastic 6 gallon BMB for the first time today. I got the 2-hole lid, seemed like it would be a nice way to take samples. However, the solid stopper they sent me won't even stay down in the hole. I can push it down as far as it goes, let go, and it slides right back up. It's one of the plastic universal ones (like this:
http://www.homebrewing.org/Universal-Carboy-Bung-Solid-Stopper_p_1388.html) going to try to replace with a different style:
http://www.vinofabb.com/Sold_stopper_7.jpg.
As far as the sealing, as long as you're having a good primary then lots of CO2 is being produced and how it escapes is not that important, whether through the airlock or between the white and blue parts of lid. As long as CO2 is moving out, nothing should be coming in. But I may start to worry if i leave in primary for a month or so. That's when I'd want a better seal. I know there's a still CO2 being made and a blanket over it, but I'd feel better with stronger seal.
I Really like their 5 gallon design for secondary, because they are so slim i can fit more in my ferm chamber (chest freezer), but not going there until I can get a good seal...
Seems like ALL this needs is a simple silicon ring to go between the blue and white parts. That would solve that, then need to get the stoppers tight...
I also noticed the 6.5 stopper is too small. I can push it all the way in if i pushed hard enough it would go through... will probably just got get some #7 rubber ones, both solid and ported to see how they work.