Man, thanks so much for the specifics. Since it is my first time with kegging, I really don't mind going smaller. I honestly don't even drink a ton at home, I normal take it with me. So the option to have a picnic tab on the go would be sweet as well. I actually do want the spout on the door like you mentioned as well, I just think that's a cool look and the extra on top that you were referring to is actually the door to the freezer portion of the fridge. Going out the top is not an option with this. I can't wait to browse your links on lunch break. So, say I did get all the right equipment and what not... how tough of a task is it to install all this and make the actual conversion, for someone who is not much of a handyman / plumber ?
Actually, in your case, very easy. Only requires one hole in the door for the shank to be installed (go all stainless, not the chrome plated) and a faucet.
The only special tool you may need will be a bi-metal hole saw to get through the door for the shank. The other tool you might want to pick up that is "specialized" is a faucet spanner wrench (listed below). It just makes it easier to install and remove the faucet from the shank without scratching/damaging it.
- Size the shank by the thickness of your door, make sure the shank is an inch or more longer. Again, go for stainless, some people have stated that they have a metalic taste in their beer from the chrome plated ones when the beer was sitting:
http://www.ritebrew.com/category-s/1915.htm
- 3/16" Tail piece for the shank (where the tube attaches too):
http://www.ritebrew.com/product-p/843453.htm
- Rubber washer that goes between the tail piece and shank:
http://www.ritebrew.com/product-p/843468.htm
- Hex nut that holds the tail piece to the shank:
http://www.ritebrew.com/product-p/843462.htm
- Faucets (I recommend the Perlick ones): Stainless one:
http://www.ritebrew.com/product-p/843165.htm
Chrome plated one:
http://www.ritebrew.com/product-p/843162.htm
- These faucets don't come with a handle so a basic one for now is good or you can shop around for a nice one:
http://www.ritebrew.com/product-p/843240.htm
- Spanner wrench for the faucet. It may look weird but it's easy to use. The collar on the shank where the faucet gets attached to has holes around it, the very tip of the spanner wrench goes into one of the holes to turn the collar to tighten it, just don't over tighten:
http://www.ritebrew.com/product-p/843431.htm
- 3/16" Beverage tubing, go with 10 feet. If you get longer than 10 feet (not needed) then you need a different ID size:
http://www.ritebrew.com/product-p/843532.htm
- 5/16" Gas line, the length all depends how far the CO2 tank will be from the keg and there is no Minimum length like the beverage tube:
http://www.ritebrew.com/product-p/843553.htm
- 5lb CO2 tank, if you are going to force carb in your keg, I wouldn't recommend anything smaller. The smaller ones are for just pushing the beer through and not carbing, you can go bigger but will make it a bit cumbersome to take with you to travel with:
https://bvrgelements.com/product/New-Aluminum-5-lb-CO2-Tank/
- A regulator:
https://bvrgelements.com/product/Taprite-Dual-Gauge-CO2-Regulator/
- Gas side ball lock:
http://www.ritebrew.com/product-p/843382.htm
- 1/4" thread to 5/16" barb to attach the gas line to the gas side ball lock:
http://www.ritebrew.com/product-p/843413.htm
- Liquid side ball lock, the barb is 1/4" so the hose will be a tight fit, you can just place the hose it hot water to soften it up a bit if you need too:
http://www.ritebrew.com/product-p/843385.htm
- 3 gallon keg, when you get this keg, for some reason the posts are not marked In (gas) and Out (liquid). Once you open the lid and you can see inside, the post that has a long dip tube on it will be the liquid post, mark it with a sharpie on the body of the keg or scribe it in with a nail:
https://bvrgelements.com/product/Ball-Lock-New-3-Gallon-Blemished/
- Drip tray, a 6 inch one without a drain should be perfect for a single faucet setup:
http://www.ritebrew.com/category-s/1939.htm
- Enough clamps for all the hoses (two for the liquid, two for the gas). Get the worm drive ones, you'll just need a screw driver to tighten them. If you get the stepless pinch ones then you'll need the tool to install them:
http://www.ritebrew.com/category-s/1908.htm
- Keg lube, use this on the rubber seals on the posts of the gas and liquid side on the keg as well as the rubber seal under the lid:
https://bvrgelements.com/product/Edible-Lube/
That's all that the items you'll need to set your fridge up as a 3 gallon kegerator.
If you want to make it portable, then just grab this:
https://bvrgelements.com/product/Pigtail-Ball-Lock-Liquid-Line/
Attach that to the liquid side, throw the keg into a cooler and bring the CO2 tank with you, just be careful with the regulator they can be easily damaged.
You'll also want a kegerator line cleaner which you can make yourself for a few bucks. This is an electric one:
https://www.homebrewtalk.com/f11/diy-recirculating-beer-line-cleaner-493884/
This is a manual one:
https://www.homebrewtalk.com/f254/diy-beer-line-cleaner-226497/
Either work great and you can buy the liquid post from here:
https://bvrgelements.com/product/Ball-Lock-Post-Poppet-__-Liquid-__-Cornelius-Type/
You can get your CO2 tank filled at any welding shop, there is no "food grade" CO2, it's all the same.
When you'r ready to keg, just sanitize the inside the keg, pressurize it a bit with CO2 to push some of the sanitizer through the dip tube and liguid posts. Relese the pressure by pulling up on the pressure relief valve that is on the lid of the keg (very important). Dump the sanitizer and then start syphoning your beer into the keg. Make sure that the tube you use is long enough to reach the very bottom of the keg, you don't want the beer to splash around into the keg. Once the keg is filled, use just a little keg lube on the seals of the lid and pop the lid on. Place a little lube on the rubber seals of the posts, spray some sanitizer into the liquid side connector and on the liquid side post and connect the gas and liquid sides. The keg I listed has tight posts, you ay have to press down the connectors a little more and keep the spring loaded release collar on the connectors up while doing so. You'll want to purge your keg by turning on your CO2 and then pulling up on the pressure relief valve on the kegs lid to allow the Oxygen that was in there to be pushed out my the CO2 that is going into the tank, hold it open for about 30 seconds or so.
Once that's done, you can set the regulator to about 10-20 PSI, put the keg into the fridge and wait until it carbonates. The colder the fridge is, the faster the CO2 will get absorbed into the beer.
The trick when your ready to pour is to adjust your CO2 pressure to a point where the beer won't come out all foamy. You can start out at around 10 psi (or to really get technical, follow this chart:
http://beerismypassion.files.wordpress.com/2012/03/co2-chart.jpg as JustLooking linked too), pull up on the pressure release valve on the keg to lower the pressure in it and make your first pour and see how it comes out. The first pour will always be foamy and a bit gritty from any material settling out at the bottom for the keg. If the beer comes out to fast and foamy, lower the pressure, too slow and no head, raise the pressure very slightly.
Hope this helps!