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Exploding Carboy Alert!

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philipCT

Brewniversity student
Joined
May 10, 2013
Messages
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SO I've brewed 10 batches of beer before this - all in glass carboys. Never had an issue. Until now.

This was a 10 gallon batch of a Red's RyePA AG recipe from my LHBS. Brewed it Memorial Day, split the batch into two 5 gallons carboys, pitched a full smack pack of 1056 into each, inserted airlocks and placed the carboys into my fermentation control chambers (converted top-loading mini-fridges).

When I came home from work Tuesday everything looked good - bubbling away like crazy. When I came home from work Wednesday, this is what I found.

When I lifted the carboy out of the mess, you could see the bottom was blown completely clean off. Guess the rubber stopper was in there pretty good and when that dink-crap little airlock got blocked up with krausen, she just blew herself out!

BEFORE YOU SAY ANYTHING: I add 10 drops of Fermcap into the fermenter before aeration to keep the foaming down during aeration and to limit blow-off during fermentation. But, it is obvious to me that some well aerated, well-pitched worts will blow-off anyway. This one was a fairly decent 1.068 OG.

MORAL OF THE STORY: Throw out your airlocks - rig a blow-off tube from minute one, or risk losing five gallons of deliciousness!

Sub-moral: It's a really good idea, if you're using glass carboys, to use a deep fermentation control chamber that is water-tight. I didn't know this little puppy was water tight before, but I know now because I didn't have to clean the floors and walls :)

Hope this helps someone!

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by the look of that krausen height on the glass.. it may have clogged the airlock. no pressure can escape. if the carboy has any type of glass defect.. most likely during manufacturing, would make the carboy crack just like this if the pressure could not escape. I no longer use airlocks. I use a tube with the other end in star-san solution (leftover from the brew process). tubes never clog.. at least my big ass tube has not. If I secondary.. I will use the airlocks, but never during primary fermentation.
 
That really sucks man! I used to use carboys all of the time but then went to using plastic buckets and I will never go back. I actually use a bottling bucket so I don't have to use a siphon at all. just open up the valve with a tube right into the keg. The only time I use carboys now is if I am moving into a secondary. Way easier clean up as well!
 
lol I just looked at the picture then replied... you typed pretty much the same thing I just said... Damn beer.
 
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