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  1. aledawg

    orange/rosemary hefeweizen

    I'm very curious how your beer turned out. Was there enough rosemary / orange, and how did it blend with the American Wheat yeast?
  2. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    When doing "dry runs" without the grains, there's no more than 1-2 cups left of fluid. In a real world situation, the grains will hold on to lots of fluid which is more slowly "released", so more liquid will be left in the cooler. But, in a batch sparge scenario, your first runnings will...
  3. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Very nice! I have the same results for left-over fluid, so it's very efficient. One thing that bothered me for the first few runs: I had a "significant" temperature drop in the mash (5-6 degrees over an hour), so I put some insulation foam inside the lid. This helped a bit, so I now have about...
  4. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Hi again, For the fly sparge manifold, I made a rectangle and added one "center tube". The holes were drilled with a small drill bit. I glued the rectangle together, since this one (unlike the bottom manifold) doesn't have to be taken apart for cleaning. I then drilled a hole in the lid, and...
  5. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Here you go! Overview of mash tun http://ge.tt/4ZNBmEK1/v/1?c The mashing manifold upside down, showing the slits which were cut with a hacksaw and "polished" with sandpaper http://ge.tt/4ZNBmEK1/v/0?c Showing the "neck" of the mashing manifold...
  6. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Here you go! Overview of mash tun The mashing manifold upside down, showing the slits which were cut with a hacksaw and "polished" with sandpaper Showing the "neck" of the mashing manifold This is the fly sparging manifold which is mounted under the lid of the mash tun Inside the...
  7. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    I just used a mixture of rubber and steel washers until it was nice and tight and stopped dripping. 4+ years in with the same cooler, it still is dry as a bone. Will put up pictures of this as well (but I'm not going to dismantle it for fear of irritating the gods... :)
  8. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Hey Wreck99, I'd be happy to, but I'm far away from my home at the moment. I'll try to get a photo done this weekend inbetween travels and post it for you. Basically, though, it's just a combination of CPVC tubes and connectors. You create an outside "rectangle" that fits not too tightly...
  9. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Yep, what foos-n-brew said. I have a very similar setup and it works great. Never a stuck mash and predictable efficiency and the vorlaufing is quick and good - hardly any particles at all. If I do wheat or oats or rye of any significant amount, I always add rice hulls, and so far (4-5...
  10. aledawg

    Critique My Rig Idea - Single-Pump HERMS

    Fantastic diagrams and explanations - will use this to modify my system to a 2-tier, single-pump HERMS with 2 keggles, 2 burners, and a cooler mash-tun
  11. aledawg

    BIAB Keggle Design

    Would it be possible for you to post the specs on the 3kW heating element? I'm considering one for my own setup.
  12. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    I have a pretty consistent temp drop of 1-3 degrees, whether I do a small or big batch. I used the hacksaw and have no complaints on the results - never a stuck mash!
  13. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    I used a 1/2" x 2" nipple, and it worked ok. On the inside I used a 1/2"-to-"flat" CPVC fitting and then a 90degree CPVC elbow to connect to the manifold on the bottom. -e
  14. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Hey Tennessee! I started with this setup and was terribly disappointed at first, with 50% efficiency. Granted, it was my first batch, but I thought I'd read enough about it to really get it right the first time. Then came batch 2, 3, and 4, and I managed about 60-65%, and I was still very...
  15. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    I've mashed around 33lbs successfully, but it got a little messy at times...
  16. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Hi again! Sorry for the late reply, but thought I'd share the results of my last brew session, as I followed Kirin's tips. As before, I heated the strike water well above the target. Before the temp seemed to settle in close to the right temp, I stirred, let the water sit for a while...
  17. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Kirin, these are excellent tips, thanks so much for sharing. I had not thought of letting the water sit for 10-15 minutes, nor vorlaufing a bit of water to make sure my manifold (CPVC, slotted, resting on the elbows) is fully "filled". I really appreciated the insight. I've been doing about...
  18. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Hey Kirin, Glad you're getting such a good result! :) If you don't mind, could you describe how consistent your efficiency is, and perhaps describe in detail how you go about your mashing (pre-heat, water temp, blankets wrapped around, etc) Thanks, -e
  19. aledawg

    60qt. Ice Cube Mash Tun Build - $cheap and simple

    Dunno what I' doing wrong with this cooler, but the other day I experienced a 4 degree loss over 75 minutes. I have insulated the lid, and even had thick blankets on top of it. It was a warm day, and I even have the burner in proximity of the cooler and it warmed up one of the exterior sides...
  20. aledawg

    New From Bucks PA

    Hello my friend, Since you're in Bucks county, I also want to invite you to hook up with the ALEiens (www.aleiens.com). We meet the last Tuesday of every month at the Hulmeville Inn (http://www.hulmevilleinn.com), to share experiences, listen to presentations, and talk and taste beer...
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