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Mine is exactly like you described yours to have been. Guess I'll have to get out my knife and carefully trim and retest. Thanks for the tip. You'd think Mr. Beer's Quality Control would be better than that.

Ah. My mistake. I was referring to my spigot (installed) looked flush top to bottom. Having seen your pics of the spigot hole, I'll have to check mine out for that mismatch. If mine's the same as yours, That'd explain the problem right there.

Looks flush top to bottom to me.

It's a drip leak running down from behind the spigot and dripping periodically but noticeably (real specific, huh?) onto a dry napkin. No matter the tightening didn't seem to change the leak rate really. (Again, started hand tightening and then after first test tightened some more).

Got a MBK for gift. Tried attaching the spigot per directions (hand tightened and not overtightened) but can't get it to stop drip leaking. Emailed Mr. Beer but no response yet of course. So thought I'd ask here (and yes, I searched the thread for this subject). I don't see any cracking etc...