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Stc-1000+

Discussion in 'Fermenters' started by alphaomega, Mar 9, 2014.

 

  1. alphaomega

    Well-Known Member

    Posted Mar 21, 2014
    Daredevil. I hope your fridge is still functional when you get home.... :)
    And I think you'll like it when you try it. Perhaps there somw tweaking of the acceleration and speed left. But oh yeah, I pretty satisfied with the solution.
     
  2. beinert

    Well-Known Member

    Posted Mar 21, 2014
    Don't know how I missed this thread, but this is great!!! Going to open up my STC and add a 5 pin header tonight.
     
  3. alphaomega

    Well-Known Member

    Posted Mar 21, 2014
    Cool!
    Hope you like it :)

    Edit : And do post any issues or feedback
     
  4. atoughram

    Well-Known Member

    Posted Mar 21, 2014
    Using the work branch on github correct?
     
  5. alphaomega

    Well-Known Member

    Posted Mar 21, 2014
    Yes, I'd say go for for work branch.
    It's the latest changes, but I think they are good.
     
  6. disney7

    Well-Known Member

    Posted Mar 21, 2014

    I can shut 'er down remotely if I have to. Web accessible relays are nifty. ;)

    So far it looks perfect. I'll post the data when it finishes.
     
    alphaomega likes this.
  7. RacingRam

    Well-Known Member

    Posted Mar 22, 2014
    Alpha, this is incredible. I hope you're proud...this is a game changer for many homebrewers. Can't wait to try it out!

    What's the difference between the work branch and the master?
     
  8. atoughram

    Well-Known Member

    Posted Mar 22, 2014
    My spare STC came in the mail today... :) time to load one up...
     
    alphaomega likes this.
  9. alphaomega

    Well-Known Member

    Posted Mar 22, 2014
    Thanks!

    Well, I push the changes I make to work branch first. I then merge the changes to master when I think the changes are good.
    We're still in development, so there's no guarantee master is exactly stable either.
     
  10. seabass07

    Well-Known Member

    Posted Mar 22, 2014
    Maybe I missed it, but how many sequences can be programmed with this? Is ramping up a few deg a day over a week possible?
     
  11. alphaomega

    Well-Known Member

    Posted Mar 22, 2014
    There are 6 profiles with 10 steps each.
    No, no ramping. If you need to ramp, then set a profile that will do the ramping. It will at least save you 10 trips to fiddle with thermostat settings.
     
  12. disney7

    Well-Known Member

    Posted Mar 22, 2014
    Here is what I've logged so far (looks great!):

    [​IMG]
     
    balrog, anglinzw, beinert and 2 others like this.
  13. alphaomega

    Well-Known Member

    Posted Mar 22, 2014
    That does indeed look beautiful!
    Looks like you got around 3 cycles per hour. I don't know much about cooling compressors, but I guess that you wouldn't want much shorter cycles than than.
    That is cool. It actually works!!
    Thanks!
     
  14. disney7

    Well-Known Member

    Posted Mar 22, 2014
    I have it set to 0.5*F hysteresis so it is working the compressor a bit. Last time I looked the total run time on the fridge was about 24 minutes per hour. But, that is a cheap dorm fridge that isn't insulated very well and has no fan at all, so the cool air just has to radiate away from the coil. I may try again later with a fan in there to see how it does.

    But those are all fridge issues. Looks like the controller is doing perfectly so far.
     
  15. atoughram

    Well-Known Member

    Posted Mar 22, 2014
    Soldered a 5 pin header on there and hooked up the programmer. Tried to read it but it came back all zeroes.... Must be that protection bit you were talking about...

    First try - display's flashing - heat indicator is on but the relay didnt pick up. Bringing it back for more testing.

    DSCN1069.jpg
     
  16. atoughram

    Well-Known Member

    Posted Mar 22, 2014
    Programmed with the Arduino and seems to be working much better.

    Hooked back up to the instrumented ferm chamber - https://xively.com/feeds/2140417376

    SP is 72f - I'll try some steps later.

    I flashed with the arduino and it seems to work well - I read the file back out with my PIC programmer and saved it to a different hex file. I think the reason my pic programmer wants to program the fuses, etc..
     
  17. uatuba

    Well-Known Member

    Posted Mar 22, 2014
    On a scale of 1-10, how confident are you that we are good to go with using this for a real batch? I know, disclaimer yada yada, but I'm not the litigious sort.
     
  18. alphaomega

    Well-Known Member

    Posted Mar 22, 2014
    That sort of depends.
    I'd say I'm about 80% sure it works good enough.
    If all you have to lose is the beer, then it could be worth a shot. I'd try to keep än eye on it though, just in case it should lock up. (It really shouldn't, it's got watchdog reset).
    However, i'd run without heater OR a heater with very low wattage that just can't start a fire (which you really should use from the beginning).
     
  19. uatuba

    Well-Known Member

    Posted Mar 22, 2014

    Well I mean I am using a ceramic bulb so I don't really see that being an issue. I think I'm about to give it a go on a real batch.
     
  20. alphaomega

    Well-Known Member

    Posted Mar 22, 2014
    Well, ceramic bulbs can get extremely hot as well in an enclosed space.
    It's all about wattage (or rather wattage per area).
    I wouldn't use anything above 25w. Ideally half of that.
    But I won't preach, to each their own.
    Good luck, let us know!
     
  21. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    Just started a program on it - starting temp 65, every two hours ups three degrees until 73, then goes back down to 72.... Lets see how it works! :)
     
  22. uatuba

    Well-Known Member

    Posted Mar 23, 2014
    Ok. I've come to accept that I am the worst solderer in the history of mankind. I can't do it. The effing solder always sticks to the damn tip. I have used flux, no flux, rosin core, large diameter, small diameter, and it doesn't work. I thought it was the iron so I bought another one with excellent reviews. NOPE.

    Clearly the problem is me. How the hell can I flash this damn thing without soldering?
     
  23. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    You'd need to create some sort of contact block for the five pads. I thought about this, but in the end I soldered a pin header in. I first heated the exsisting solder up that was in the holes and blew it out, cleaning the holes out. after the holes are open, its not too hard, even for my fifty year old eyes, to solder wires/header/etc into the board.
     
  24. uatuba

    Well-Known Member

    Posted Mar 23, 2014

    Well, three of mine didn't have any solder in them. Only the outside ones did. It still doesn't work for me.
     
  25. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    all five of mine were full... Try a solder sucker?
     
  26. uatuba

    Well-Known Member

    Posted Mar 23, 2014

    Yes I have one. That's not the issue though...I cannot get the solder to stick to the board. It sticks on the iron. Nothing I can do will stop it.


    Sent from my iPad using Home Brew
     
  27. balrog

    Supporting Member  

    Posted Mar 23, 2014
    are you soldering wires or (for instance) solid header pins to the board's spots? Pre-tin any wires and mash the suckers to the board's solder pads until the pad solder melts to the wire's pre-tinned solder. If I'm saying something you already know, my apologies.
     
  28. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    There is some sort of sticky substance on the bottom of the board - I wiped it off with brake cleaner on a rag first.
     
    balrog likes this.
  29. uatuba

    Well-Known Member

    Posted Mar 23, 2014

    I think that will work with the new controller I ordered. I wasn't able to do solid pins because I couldn't melt and suck the original solder out of the two outside pins..I have ordered a finer tip, so maybe that will help. I was attempting to fill in the empty holes in the middle and then solder tinned wires to the solder I added, but it wouldn't ever suck into the hole.


    Sent from my iPad using Home Brew
     
  30. uatuba

    Well-Known Member

    Posted Mar 23, 2014

    That's good to know. I did notice a white film forming as I was attempting to solder the tinned wires.


    Sent from my iPad using Home Brew
     
  31. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    Temp Graph - looks good for the heat side... I've got to install a A/C unit that I have and then I'll see how cold I can get it.

    steptemp.jpg

    IMG_1359.jpg
     
  32. disney7

    Well-Known Member

    Posted Mar 23, 2014
    Atoughram, what are you using to log with?
     
  33. atoughram

    Well-Known Member

    Posted Mar 23, 2014
  34. FuzzeWuzze

    I Love DIY

    Posted Mar 23, 2014
    Its nice to see that project live on even after i stopped really supporting it a bunch of you guys took that over lol :)

    Does it still work alright? I moved away from it when COSM changed to Xively because i didnt like how they removed a ton of features going from beta to live...i bet they got a bunch of angry people and added them back ;)
     
  35. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    I've only played with it for a week or so, but it's all your code modified for Xively and three channels. I'll soon add a fourth in a thermowell in my fermentor. Thanks for all the help!

    Installed the A/C unit on the chamber today... looks like the unit is no good anymore... It's have a rough time getting the chamber to less than ambient... :( Its a 4000 btu unit and shouldnt have any problem cooling an area the size of a phone booth... I dont hear the compressor running either, maybe it's got an issue with it's switches.
     
  36. atoughram

    Well-Known Member

    Posted Mar 23, 2014
    It was a bad thermostat on the A/C unit - now she's cooling down.. :) I'll see how the STC hold temp and then Ill try a step program with the AC unit..
     
  37. atoughram

    Well-Known Member

    Posted Mar 24, 2014
    I've started a low temp step profile - https://xively.com/feeds/2140417376

    started at an indicated 31f - and raised it three degrees every two hours - stopping at 40f (IIRC) and then dropping back down to 35f.. I actually have some beer in there... :)

    I calibrated the STC for room temperature but it's a few degrees off near freezing.

    One other item Alphaomega - the original STC-1000 shut off when you held the power button down but I noticed that this firmware does not. How hard would that be to implement?
     
  38. alphaomega

    Well-Known Member

    Posted Mar 24, 2014
    Have you downloaded recently?
    I have allready implemented "power off" functionality.
     
  39. disney7

    Well-Known Member

    Posted Mar 24, 2014
    The 72 hour step test is going great. It has one step left to complete.

    I'll post the data when it completes. The only issues were due to my fridge setup and not the controller. Due to the nature of a cheap dorm fridge, I am getting quite a but of overshoot as the thermal momentum carries the temperature past the set point after the STC shuts the compressor off. Also, I got a bit of overshoot on the heat side because the heater is too big for the small space (60W and indirect).

    I may try it again with a smaller direct heater and a fan in the fridge to see if I can tone down the overshoot.

    Nothing wrong with the controller though, unless Alpha wants to build PID controls into it (ha ha).
     
    alphaomega likes this.
  40. abeasst

    Well-Known Member

    Posted Mar 24, 2014
    I have 3 STC1000s on the way I'll definitely be trying this on 1 to start out. Great project.
     
    alphaomega likes this.
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