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HOWTO - Make a BrewPi Fermentation Controller For Cheap

Discussion in 'Fermenters' started by FuzzeWuzze, Mar 19, 2014.

 

  1. jwalkermed

    Well-Known Member

    Posted Feb 15, 2015
    Thanks seems like my google searches were unsucessful. The wire was all too thin. but those amazon 18awg look like they will work fine.
     
    Last edited by a moderator: Oct 23, 2018
  2. FuzzeWuzze

    I Love DIY

    Posted Feb 15, 2015
    Are there still radio shacks open? Every one out here is closed as of them going bankrupt last week and announcing they are selling most of their shops to Sprint.
     
    Last edited by a moderator: Oct 23, 2018
  3. wbarber69

    Well-Known Member

    Posted Feb 15, 2015
    I've inly seen one that's closing in my area and they are still open till all the stuff is gone. I racked up on resistors and capacitors yesterday 70% off.
     
  4. Baja_Brewer

    Well-Known Member

    Posted Feb 15, 2015
    I believe corporate locations are closing but franchises have the option of staying open.
     
  5. CGish

    Eternal Tinkerer  

    Posted Feb 15, 2015
    Two of the local ones are closing. We do not have a Fry's or anything else nearby. Now the projects I need just one more part for will have to wait a few days to a week rather than being able to run in town. Unfortunately, I cannot afford their prices for more than a part or two. Newark, Amazon, and places like that are just too cheap (comparatively). When I can get 10 - 100 of a part shipped to my door for what 1-2 cost at RS, there is something wrong with their business model. I am sad to see them go, but I think it was inevitable. They needed to transition to a web-base business several years ago, and now it is too late.
     
  6. wbarber69

    Well-Known Member

    Posted Feb 15, 2015
    RadioShack messed up when they started selling phones and low grade a/v equipment. Remember when Tandy made all the parts that went into everyone else's receivers. You could get an Optimus branded component that matched part for part to its high end competitor for pennies on the dollar. Then they pushed the hobby electronics stuff to the back in the dark corner. Now all you see when you walk in is cell phones and chargers. And when you do need a single connector or a toggle switch they want 5-6 bucks for it. No thanks. But for real if you find one closing up get in there and clean them out. I saved 79 bucks and only spent 35. I got another soldering gun. Random pcbs. Hundreds of resistors and capacitors. And a buch of little hobby knock knacks I've had my eye on but never bought because they were too expensive. Like the 30 dollar umold plastic stuff, that I picked up for 6 bucks.
     
  7. SeanGC

    Well-Known Member

    Posted Feb 16, 2015
    I plan on moving my Brewpi to another location. Anything I need to know regarding the webserver? I know I'll probably have to change the IP address.
     
  8. day_trippr

    We live in interesting times...

    Posted Feb 16, 2015
    That's pretty much the long and short of relocating a web server.
    I can't think of anything else that should need doing...

    Cheers!
     
  9. day_trippr

    We live in interesting times...

    Posted Feb 16, 2015
    I remember when RadioShack was relevant. It was decades ago. In fact I remember my last hard core engagement with the local 'Shack was back in 1977, when I designed and built a series of cable TV descramblers that used two specific adjustable coils from a 99 cent bag of a dozen quasi-random fixed and slugged parts.

    It was definitely before the age of integrated electronics, and way before the era of essentially disposable electronics that most consumer products have become - from telephones through televisions.

    There's a mindset that accompanied that paradigm shift that pretty much puts the notion of "building" or even "fixing" anything totally out of mind.
    With that a fading concept, RadioShack became a glorified mall kiosk.
    The cell phone thing was an act of desperation to become relevant that had no legs.

    What's sad is they won't be missed by many...

    Cheers!
     
  10. wbarber69

    Well-Known Member

    Posted Feb 16, 2015
    Ha the good ole copper coil TV descrambler. Although I wasn't born yet in 77. I remember making one when I was about 10 or 11 it worked for a couple months then they started to upgrade the cable networks in my area.
     
  11. bayoujeeper

    Well-Known Member

    Posted Feb 16, 2015
    Thanks for the suggestions! I rewired the power and grounds, and wired directly from uno instead of on the protoboard, but unfortunantly it is still happening. I notice it only happens on heat (Using a small lasko 101 heater). I think I have a 9v wall wart I need to locate and try that once my current brew is done fermenting.
    I thought I saw in one of these threads someone using a couple of capacitors on their breadboard to aid with power. is this something I may need?
     
  12. day_trippr

    We live in interesting times...

    Posted Feb 16, 2015
    You definitely want to have a couple/few capacitors (between .1uf to 1uf) across power & ground on your bread board or protoshield, especially near the shift register. I used radial leaded .1UF caps on my builds, they're the blue epoxy coated thingies in these pics:

    [​IMG]

    [​IMG]

    Cheers!
     
  13. bayoujeeper

    Well-Known Member

    Posted Feb 16, 2015
    I soldered in the CAPs and still no luck.. Still get a garbled LCD when the relays trigger.. Guess I need to dig out my 9v wall wart and see if powering the arduino helps.
     
  14. SeanGC

    Well-Known Member

    Posted Feb 16, 2015
    I followed the steps to password protect my brewpi page, since I'm looking to access it remotely, and I got a 500 internal error. :/
     
  15. day_trippr

    We live in interesting times...

    Posted Feb 16, 2015
    /var/log/apache2

    Look at access.log and error.log, hopefully there'll be a clue there somewhere...

    Cheers!
     
  16. bayoujeeper

    Well-Known Member

    Posted Feb 16, 2015
    Well.. I have the caps soldered in as well as a 9V wall wart powering the uno and I still get garbled characters when the relays trigger on and off. I have to power it all down and bring it back up to clear it.
    Any other suggestions?
     
  17. bayoujeeper

    Well-Known Member

    Posted Feb 16, 2015
    Also, I followed a different wiring diagram (post 1174, page 118 of this thread) that has 10k resistors at pins 11,12, and 14 of the shift register, and yours does not, not sure if that matters or not..
     
  18. day_trippr

    We live in interesting times...

    Posted Feb 16, 2015
    fwiw, those pull-ups are superfluous as at some point Elco invoked pull-ups inside the AVR on those pins.
    I don't have them on any of my builds...

    Cheers!
     
  19. doomy86

    Well-Known Member

    Posted Feb 18, 2015
    I have the same problem like you bayoujeeper..

    I added decoupling caps, switched power supplies and changed relay modules. I tried very short wires from and to the shift register and the problem is still there.

    What kind of load is on you relay? Im just switching a aquarium heater.

    I think if there is no solution i will replace the relays with SSRs.
     
  20. gfisher99

    Member

    Posted Feb 18, 2015
    Hello there, the box I used is a Cantex 8x8x4 that I got at Home Depot. Interestingly enough, I cannot find them on their site anymore, exactly, but this is very close. May just be an old picture.

    http://www.homedepot.com/p/Carlon-8-in-x-4-in-Junction-Box-E989N-CAR/100404099

    Let me know if you have any questions.

    Greg
     
    NorwayMartin likes this.
  21. SeanGC

    Well-Known Member

    Posted Feb 19, 2015
    I finally got my brewpi running, but the range in which the chamber is cooling/heating is much greater than other charts I've been seeing online.

    I believe it's due to my set up, but I just wanted to clarify.

    I have a commercial kegerator that can fit three sanke kegs that I ferment in. I have the heater next to the fermenter (it's a large space heater), and both are positioned to the far left of the chamber. I have the temp probe for the beer taped to the opposite side of the fermenter.

    Since it's taped, I'm assuming the ambient temps affect it a bit more, which is why they rise/drop so suddenly.

    Here's a picture of my most recent ferm schedule.

    Does this look alright?

    Screen Shot 2015-02-19 at 10.06.37 AM.png
     
  22. thekraken

    Well-Known Member

    Posted Feb 19, 2015
    I would get rid of the large space heater and get the smallest space heater I could find or try one of those reptile heaters or heating mats or something else much lower wattage ( <=200W ). The large space heater is way overkill for this. Brewpi is hard coded to heat and cool for a minimum of 3 minutes, that's why you get those swings.

    Also, you could try taping some foam, insulation, bubble wrap packing material or something over the temp probe to insulate it from the fridge temps.

    Finally, have you checked your probes for calibration? Some one else could chime in here but your beer temp vs fridge temp looks strange to me.
     
  23. SeanGC

    Well-Known Member

    Posted Feb 19, 2015
    The fridge probe is further away, in the center, so the reading would always be cooler cause the stainless steel is getting heated primarily. I'll take a picture of it later when I get off from work.

    What are people's opinions of using heating mats/belts as oppose to the space heater? I'll also be doing this in a danby fridge for the next brew. I was stuck using the larger fridge since my other fermenter is tied up with a lager right now.
     
  24. FuzzeWuzze

    I Love DIY

    Posted Feb 19, 2015
    Back when Sharper Image stores were relevant ;)
     
  25. FuzzeWuzze

    I Love DIY

    Posted Feb 19, 2015
    You dont need that large of a heater to heat the inside of a fridge, if you think about they are like maybe 10-15 square feet of space.

    The Lasko Personal Ceramic heaters you can get for 15 bucks right now on Amazon are the best bet still. Nows the time to buy them too, their price is 50% of what it normally is because its Winter.

    http://www.amazon.com/dp/B003XDTWN2/?tag=skimlinks_replacement-20

    That should help because as others stated your heating way too fast.
     
    Last edited by a moderator: Oct 23, 2018
  26. day_trippr

    We live in interesting times...

    Posted Feb 19, 2015
    Just how many cubic feet is this chamber - and where is it located wrt the expected ambient air temperature range?

    I ferment in a 17cf top-freezer unit - I'd guess the fridge section is ~ 14cf - located where the lows can reach the mid-40s. I use a 40w appliance bulb in a cheap ceramic base with an 80mm fan blowing on it. I have no problems maintaining a post-fermentation/dry hop temperature ~ 68°F which is the warmest my beers ever see.

    As for the belts blankets and/or pads, I ferment in 6.5 italian glass so I generally shy away from any heating or cooling methods that aren't uniformly applied to the vessel...

    Cheers!
     
  27. dirtybear7

    Well-Known Member

    Posted Feb 19, 2015
    Hi All,

    For some reason I thought these i2C/SPI LCD backpacks (http://www.adafruit.com/products/292) from Adafruit would work for hooking up the LCD to my Brewpi system. They do work when wired to an Arduino using a test sketch, so I know they work. They just don't receive/display any data when using Brewpi. I'm using 13, 11, 10 for the pins. Any suggestions??
     
  28. SeanGC

    Well-Known Member

    Posted Feb 19, 2015
    I'll move it away from the larger heater for now, and work on purchasing a lasko. Moving it further away should help with how fast it heats up.

    I'm looking to go as high as 85 degrees with this beer. It's a saison using ECY08, which is very heat tolerant.
     
  29. day_trippr

    We live in interesting times...

    Posted Feb 19, 2015
    Unfortunately, I2C/SPI LCD modules won't work with BrewPi, which expects a 4x20 4-bit parallel LCD on the other side of an 8-bit shift register to work.
    The BrewPi AVR LCD driver code is hard-wired in this manner; there's no getting around that without modifying the code.

    See this thread for one way to add an LCD to BrewPi...

    Cheers!
     
    Last edited by a moderator: Oct 23, 2018
  30. johns

    Well-Known Member

    Posted Feb 20, 2015
    Just a quick update.
    I have been away for a while and am trying to resume the installation of this project, but there have been too many roadblock relating to the software. I am just not that comfortable with Debian systems. The hardware seems straight forward enough, but its the software that screws me up.

    The PHP thing has me totally tripped up. Dont know what to do. Now I am thinking about buying it off of the brewpi website, but Elco has not gotten back to me. Not really sure why but I just wanted to know if that new brewspark has installation directions.

    Maybe I will just go back to the STC

    I will try to figure it out over time as like a side hobby, but right now I think I am spending way too much time on this.

    Kinda sucks, because I have already gotten all the hardware for it, just cant figure out the scripts and install of the software. Ohh well
     
  31. dirtybear7

    Well-Known Member

    Posted Feb 20, 2015
    Thank you for the info. Any chance that the BrewPi AVR LCD driver code is contained within one document, maybe this one, DisplayLcd.h? I'm guessing it would be easier to just desolder and use the method in the link you provided.
     
    Last edited by a moderator: Oct 23, 2018
  32. day_trippr

    We live in interesting times...

    Posted Feb 20, 2015
    You might actually be in luck here.

    Inspired to at least check the brewpi.com site to see if anyone had successfully modded the AVR code to enable an I2C or SPI - connected LCD, I found some promising threads.

    http://forum.brewpi.com/discussion/1146/i2c-lcd-display-again]
    http://forum.brewpi.com/discussion/385/i2c-lcd-displays

    There are others.

    If it's worth doing some digging and hex file uploads and perhaps pin-swapping some connections to the Uno to see where this particular rabbit hole leads, at least you know someone else did it first :)

    Cheers!
     
  33. dirtybear7

    Well-Known Member

    Posted Feb 20, 2015
    Sweet!
     
  34. wbarber69

    Well-Known Member

    Posted Feb 20, 2015

    Did you try using the install instructions on the brewpi wiki? If you're using a raspberry pi it's as easy as updating and installing a couple dependencies then running a single install script. It's nearly as easy on Debian, but they actually have a totally manual install walk through that will have you do exactly what the script does, just by hand. If you care to make it a bit easier you can modify the install script to not run one package designed specifically for the pi and it will run the unattended install just like it does on the pi.
     
  35. johns

    Well-Known Member

    Posted Feb 20, 2015
    Thanks for the info. I have been using the brewpi docs and have been getting nowhere. I will try the wiki page and hope to have some luck.

    Updates to follow.

    any info on the brewpi spark? it looks like its for mashing and fermenting.
     
  36. bayoujeeper

    Well-Known Member

    Posted Feb 21, 2015
    Doomy,
    I added caps, rewired my LCD shift Register, powering the arduino with a seperate PS, etc and still having the issue. Actually I think I have narrowed it down to when it kicks the fridge on and not the heater. My heater is one of the small Lasko 101 ceramic heater.
    I am not sure what else to do at this point..
    This is what it looks like after running for a while..
    [​IMG]
     
  37. Borisfa

    Well-Known Member

    Posted Feb 21, 2015
    After install RTC, everything is ok!
     
  38. Borisfa

    Well-Known Member

    Posted Feb 22, 2015
    My Brewpi freeze again.

    Look log file.

    What it means?

    View attachment 1424622875890.jpg
     
  39. Borisfa

    Well-Known Member

    Posted Feb 22, 2015
    More infos
     
  40. Borisfa

    Well-Known Member

    Posted Feb 22, 2015
Draft saved Draft deleted

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