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Diy element cover

Discussion in 'DIY Projects' started by Phlyborn, Jan 14, 2016.

 

  1. #1
    Phlyborn

    Well-Known Member

    Posted Jan 14, 2016
    I'm in the process of transitioning from propane to electric. So I decided to make my own external covers for the heating elements.
    I started with buying powdered sugar shakers from amazon. They were $6 each, these are middle of the road. The lower cost ones are to flimsy.
    View attachment ImageUploadedByHome Brew1452794328.639968.jpg
    Next, removing the screens and machining an adapter to accept the element. Naval Brass was used, this material is typically used in water application as well as tool and die. It's hardness is greater than traditional brass.
    View attachment ImageUploadedByHome Brew1452794738.757500.jpg
    Test fitting
    View attachment ImageUploadedByHome Brew1452794780.208248.jpg View attachment ImageUploadedByHome Brew1452794810.740541.jpg View attachment ImageUploadedByHome Brew1452794835.140217.jpg View attachment ImageUploadedByHome Brew1452794862.172911.jpg
    Then making a hole through the bottom of the shaker for the wire to be fed through. View attachment ImageUploadedByHome Brew1452794981.358344.jpg View attachment ImageUploadedByHome Brew1452795036.991928.jpg
    Finally attaching the cord grip
    View attachment ImageUploadedByHome Brew1452795083.091749.jpg View attachment ImageUploadedByHome Brew1452795117.158225.jpg
    Total cost is about $14-$15 for two of them. The brass was scrap from work.
     
    iijakii likes this.
  2. #2
    passedpawn

    Some rando  

    Posted Jan 14, 2016
    Nice job!
     
  3. #3
    passedpawn

    Some rando  

    Posted Jan 14, 2016
    Where does the ground wire connect to the kettle?
     
  4. #4
    Phlyborn

    Well-Known Member

    Posted Jan 14, 2016
    Ty. I'm going to attach the ground to the naval brass adapter. It's not shown because I haven't wired it in yet.
    Naval brass has high electrical and thermal conductivity.
     
  5. #5
    passedpawn

    Some rando  

    Posted Jan 14, 2016
    Great. You might just tap a 1/4" threaded hole in there.

    edit: the might be too big. Maybe 8-32 or 4-40
     
  6. #6
    JONNYROTTEN

    Banned

    Posted Jan 14, 2016
    Very nice! Obviously based off of brew hardware.I like your cord grip.My brewhardware cord grip doesn't grip the cord as it should and the wires are exposed.I could see lots of people making this except not many have a way of machining parts.
     
  7. #7
    passedpawn

    Some rando  

    Posted Jan 14, 2016
    I bought the Still Dragon enclosure, which I like better than Brew Hardware's. I think both of those are superior to building your own. But I have nothing but respect for people that DIY if you want to save a few $, and don't mind spending the time doing the build.
     
  8. #8
    Phlyborn

    Well-Known Member

    Posted Jan 14, 2016
    passedpawn likes this.
  9. #9
    stever1000

    Well-Known Member

    Posted Sep 4, 2016
    Did you tap the screw, or how is it attached?
    :mug:
     
  10. #10
    Phlyborn

    Well-Known Member

    Posted Sep 5, 2016
    Yes, I drilled and tapped it(8-32 I think)
     
  11. #11
    stever1000

    Well-Known Member

    Posted Sep 7, 2016
    Thank you!:mug:
     
  12. #12
    stever1000

    Well-Known Member

    Posted Sep 19, 2016
    Thanks for the help, here is my solution:

    [​IMG]

    [​IMG]
     
  13. #13
    passedpawn

    Some rando  

    Posted Sep 19, 2016
    Looks really good. Nice job.
     
  14. #14
    Phlyborn

    Well-Known Member

    Posted Sep 20, 2016
    Nice, looks great!
     
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