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Decoction mash

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A decoction mash is a type of mash in which the various mash temperatures are achieved by removing part of the mash, boiling it in a separate vessel, and then using it as infusion water to heat the remainder of the mash. It is traditional in many continental European beer styles, especially in Germany and the Czech Republic.

Decoction mashing is not common among home brewers, since it has a reputation as a time and labor-intensive process. But a decoction mash is basically just a step infusion mash where some of the grist is heated along with the infusion water. While it does take some extra time and require some extra stirring, it is a procedure that can be performed by most home brewers.

Contents

History of the Decoction Mash

Decoction mashing refers to removing a part of the mash, boiling it and returning it to the main mash to increase its temperature to the next rest. This mashing procedure originates from a time when malt quality was not consistent and temperatures could not be measured. The long boiling of the grain makes the starches more accessible for the enzymes. This is particularly important for undermodified malts where the cell walls are not as broken down as they are in well modified or overmodified malts. The boiling of a defined portion of the mash and returning it to the main mash to raise the temperature also helped the consistency in mashing temperatures before thermometers were available.

Chemistry of the Decoction Mash

Today even most European malts are generally well modified and can be used in infusion step mashes or even single infusion mashes, thus removing the need for decoction mashing. But decoction mashing is still widely used, particularly in German brewing. Many brewers believe that the boiling of the mash gives the beer a flavor profile that cannot be achieved otherwise. But, especially in the home brewing community, there has been debate about the actual benefits of a mash as labor intensive as a decoction mash. Many say that with the malts that are available to the home brewer decoction mashing doesn't make for a difference and if there is a difference it could also be achieved by the use of specialty malts. But in the end every brewer has to determine that for him or herself.

Decoction Mash Procedure

The basic procedure for performing a decoction mash is very simple. Water is added to the grist to reach the initial mash temperature. One the first temperature rest is complete, a portion of the grain and water is scooped or shoveled out of the mash tun and into the kettle or another heated vessel, where it is brought to a boil. The portion removed, which can often be as much as a third of the grist, is called the decoction.

The decoction must be stirred during heating to avoid scorching the grain; this adds some extra work during the mash. The decoction step also adds time to the mash, since unlike the infusion water in a step infusion mash, the water cannot be heated during a rest.

After boiling, the decoction is returned to the mash tun to achieve the next temperature rest.

Sample Decoction Mash Schedules

This section contains discussions of a number of sample schedules for decoction mashes, including single, double, and triple decoctions. The brewer should bear in mind that some mash schedules are better suited for use with modern, well-modified European malts than others.

Triple Decoction

Mash diagram tripple decoction.gif

The triple decoction is the grand father of all decoction mashes. This is how the first Pilsners were brewed in Pilzen and how many traditional German breweries brew their dark beers, such as Munich Dunkel, Bock, and Doppelbock, to this day.

The triple decoction mash employs 3 main mash rests: acid rest, protein rest and saccrification rest. At each of these rests a decoction is used to reach the next rest until the mash-out is reached. The acid rest is a convenient rest to do mash pH adjustments. Not only does it serve to lower the pH by simply using the phosphatase and other acid forming enzymatic activity, but since there is no enzymatic activity that can have a detrimental affect on the final result, there is no rush to move to the next rest.

There are several formulas out there for calculating the decoction volume. Some of them are simple and others try to account for factors such as the heat capacity of the grains and the mash-tun. The easiest way however is to estimate the decoction volume with a simple formula like this:

decoction volume = total mash volume * (target temp - start temp) / (boil temp - start temp)

and add about 15 - 20%. The idea is to decoct more mash than necessary. When the decoction is added back to the main mash, it is not all added at once. Instead it is added in steps while the actual temperature of the mash is constantly checked. This requires a thorough mixing of the mash after each addition. Once the target temperature is reached the remaining decoction is left to cool and added once its temperature is close to the mash temperature. By doing so one can account for additional factors that affect the actual needed decoction volume such as: evaporation during the boil, unexpected temperature drop in the main mash and others.

The thickness of the decoction depends on the thickness of the main mash. Though it is preferred to leave a lot of the liquid back in the mash tun, the decoction should not be to thick (grain still being submerged in liquid) to make stirring it easier and keep it from scorching easily. If the main mash can be kept at the preferred thickness of 1.5 - 2 qts/lb (3-4 kg/l) the decoction should have a thickness of 1-1.25 qts/lb (2-2.5 kg/l) this is about the thickness of a standard single infusion mash. At this thickness and with gentle heating, only little stirring is necessary to keep the mash from scorching. For lager grists (high gravity beers) the thickness of the mash may however be limited by the volume of the mash tun.

All the decoction schedules provided here assume a decoction rise temp of 2-4 *F/min (1-2 *C/min). This is what is generally recommended in the literature for heating the mash. There is also a saccrification rest at 155 - 162 *F (68 - 72 *C). The purpose of this rest is to utilize the enzymatic power of the decoction before its enzymes are destroyed by further heating. This is particularly important when brewing beers with a large percentage of the enzymatic weaker dark base malts. This rest doesn't have to be held at the main saccrification temperature. It is sufficient to rest in the alpha amylase range where the conversion is also done much quicker. After the decoction is converted or almost converted (iodine test) the heating of the mash is resumed. To hold this rest the pot can be taken off the burner and wrapped in blankets for insulation.

The decoction is then boiled for 10 - 40 minutes. Shorter boil times for light colored beers, longer boil times for dark colored beers. If only gentle heat is applied during the boil, stirring should only be necessary occasionally. Similar to wort boiling, excessive thermal loading of the decoction can result in a burnt flavor of the beer. If the decoction is boiled for an extended amount of time evaporation losses can be compensated with the addition of water (which can also be added after the decoction has been pulled, where it helps in tinning it out and makes it more manageable.

Once the decoction is then added to the main mash to reach the protein rest. The rest temperature and time before pulling the next decoction should be based on the malt that is used. Less modified malts benefit from a rest closer to 122 *F (50 *C) which produces more amino acids, which is an essential yeast nutrient. In undermodified malts the protein conversion has not been driven far enough to allow for sufficient wort FAN (free amino nitrogen) without the use of a more intensive protein rest. If the malt is a well modified modern continental malt, the protein rest temperature should be kept closer to 133 *F (55 *C) and the next decoction should be pulled 5 - 10 minutes after the rest temperature has been reached. This serves to protect more of the medium chained proteins that are important for body and head retention. Decoction that allows for a shorter protein rest in general will be described later.

A decoction is pulled again, rested for conversion and then brought to a boil. This time to reach the saccrification rest temperature. This temperature is similar to the saccrification rest temperature that is used for a single infusion mash, but the same temperature that was used in a single infusion mash may not give the same fermentability in a decoction mash. Boiling has destroyed more of the enzymes while it has made the starch also more easily accessible. The former would lead to a less fermentable result while the latter would shift the fermentability towards a more fermentable wort. This is only to illustrate that experimenting with the saccrification rest temperature might be necessary for the optimal result. The saccrification rest temperature that would have been used in a single infusion mash is however a good starting point.

After holding the saccrification rest for about 45 min or longer if starch conversion is not complete after that time, the final decoction is pulled. This decoction can also be thinner and doesn't have to be rested for starch conversion any more, since the starches have already been converted and any enzymes remaining in the main mash will be denatured by the higher temperatures of the final step.

Single Decoction

Mash diagram single decoction.gif

In a single decoction mash only one decoction is used. This decoction can be used to reach any rest, but most commonly it is used to get to mash-out. This can be a simple enhancement of a single infusion or step mash.

The mash schedule shown above is well suited for European and continental lager malts. It features a short protein rest at the higher end of the temperature range for proteolytic activity, a single temperature saccharification rest and a decoction to get to mash-out. Calculate your strike water to aim for a protein rest between 53 and 55 *C (129 - 133 *F) at a mash consistency of about 2.5 l/kg (1.2 qts/lb). This will put emphasis on the protein degrading enzymes that produce the medium long proteins which are good for head retention. Well-modified modern malts already have enough short proteins (amino acids) and a rest closet to 50 *C (122 *F) is not necessary. Dough in and check the temperature. Plan on holding this temperature for 20 min. During this time bring about half of the amount of water, that was used for dough-in, to a boil. The pH of the mash should also be checked and corrected if it is not within the 5.2 - 5.5 range. When the protein rest is over use a heat resistant vessel to scoop the boiling water into the mash. This is best done by holding the thermometer in the mash with one hand and scooping the water or stirring with the other hand. It is important to stir the mash well to even out the temperature in the mash. Add water until the desired mash temp of 65 - 68 *C (148 - 155 *F) is reached. You will notice that the tinning mash makes stirring easier. The resulting mash will have a consistency of about 3.5 - 3.75 l/kg (1.8 qts/lb) which is great for German style beers. Hold this rest for 45 min.

Check for conversion. Calculate the amount of decoction necessary to get to the mash-out temperature of 74 - 76 *C (165 - 170 *F) and pull this decoction. In order to prevent scorching get good mix of liquid and grains. This decoction should be brought to a boil over the next 10 to 15 minutes. A gentle flame while keeping the pot covered will prevent scorching even without the need of constant stirring. When the decoction comes to a boil remove the lid (watch out for boil-overs) and let it boil for 10 - 30 min. Shorter for light worts and longer for darker worts.

Classic Double Decoction

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Mash diagram double decoction classic.gif

Enhanced Double Decoction

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Mash diagram double decoction enhanced.gif

Hochkurz Double Decoction

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Mash diagram double decoction hochkurz.gif