Home Brew Forums > Home Brewing Beer > Electric Brewing > 4500 Watt Element Without Drilling
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Old 04-03-2013, 12:12 PM   #11
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There are basically two types of punches; Chassis and Conduit. The Chassis punches will create a hole that matches the listed size of the punch. Conduit punches allow for the thickness of a conduit connector to be attached. If you measure the thread diameter of the fitting you are trying to use, and buy the next size up Chassis punch you will be good to go. For example. If the 1" threads of a heating element measure 1 1/8" across the outside of the threads, buy a 1 1/4" chassis punch and it will fit. different kinds of fittings may list as either the inside diameter or the outside diameter. When your not sure, measure.


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Old 04-03-2013, 01:58 PM   #12
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I have a bare bones system like this in prototype development (you add the element of choice), but I'm putting a lot of time into making it not look like a garage sale assembly of parts.


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Old 04-03-2013, 01:59 PM   #13
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Quote:
Originally Posted by Gunfighter04 View Post
There are basically two types of punches; Chassis and Conduit. The Chassis punches will create a hole that matches the listed size of the punch. Conduit punches allow for the thickness of a conduit connector to be attached. If you measure the thread diameter of the fitting you are trying to use, and buy the next size up Chassis punch you will be good to go. For example. If the 1" threads of a heating element measure 1 1/8" across the outside of the threads, buy a 1 1/4" chassis punch and it will fit. different kinds of fittings may list as either the inside diameter or the outside diameter. When your not sure, measure.
Thanks, I'll look at what Lowes and Home Depot has for sale.
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Old 04-03-2013, 02:47 PM   #14
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THIS: http://www.harborfreight.com/2-piece...lls-96275.html is what I used for my element and 1/2" holes in my BK and HLT.

Go slow, and use some oil (I just used vegetable oil) and you'll get a very nice, deburred hole. I had to pound out a little divot with a nail punch to get started/keep the tip from wandering but after that it worked great. I have One element hole and four more for 1/2" connections.
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Old 04-04-2013, 01:42 AM   #15
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Quote:
Originally Posted by hillhousesawdustco View Post
THIS: http://www.harborfreight.com/2-piece...lls-96275.html is what I used for my element and 1/2" holes in my BK and HLT.

Go slow, and use some oil (I just used vegetable oil) and you'll get a very nice, deburred hole. I had to pound out a little divot with a nail punch to get started/keep the tip from wandering but after that it worked great. I have One element hole and four more for 1/2" connections.
I'm not near a Harbor Freight and I would rather not order from them on-line because I've heard a lot of horror stories about the stuff they sell. But there is a Lowes between work and my house. I stopped by and asked about a step bit that would drill at least a 1-1/4" hole and the guy in electrical showed me one of these.
http://www.lowes.com/pd_158038-72068...bit&facetInfo=

The bit is $55.97 plus tax and I doubt that I will ever use the bit for anything else. But at least it looks like it will do the job! I'll buy the bit this Friday.
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Old 04-04-2013, 02:31 AM   #16
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Well FWIW I have read many stories of people using the HF drill bits without issue and saving cash. But as I said earlier, it's your money, buy the best if so inclined. Cheers
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Old 04-04-2013, 03:47 AM   #17
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Well FWIW I have read many stories of people using the HF drill bits without issue and saving cash. But as I said earlier, it's your money, buy the best if so inclined. Cheers
It's not about having the best and I would love to try the HF bit first. But I can't buy either one until payday and if I buy the HF bit I have to wait until it comes in one day next week. I can work on the pot this weekend with the bit from Lowes.
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Old 04-04-2013, 03:54 AM   #18
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as an aside, i bought this kit from amazon. been happy so far... http://www.amazon.com/gp/product/B00...?ie=UTF8&psc=1
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Old 04-04-2013, 04:44 PM   #19
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Wife has plans this weekend and it looks like I won't get to my pot until later anyways. So I decided to check on this kit and they are out of stock. Maybe I'll try the HF ones since I have time now. Or maybe these guys will have stock again by tomorrow.
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Old 04-05-2013, 04:30 AM   #20
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Quote:
Originally Posted by Bobby_M View Post
I have a bare bones system like this in prototype development (you add the element of choice), but I'm putting a lot of time into making it not look like a garage sale assembly of parts.
Bobby - are you talking about just a heat stick or a build your own electric brew rig?


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