OK. So the alkalinity will be offset by the calcium. I can get calcium chloride. My LHBS sells in. In fact, I need to stop by there at lunch tomorrow for something else anyway. I am looking at 4.5 gallons of mash water. Would you recommend calcium chloride or gypsum? Since sulfate is something you're steering me away from in this batch, I would think calcium chloride. But how much?
Given the philosophy we've discussed I'd say definitely start with the Calcium Chloride. It would take 6.3 grams of calcium chloride dihydrate to "neutralize" the alkalinity in 5 gallons (post dilution) of your water. This would mean a mash pH similar to that which you would get with distilled water which would probably be around 5.75 - 5.8.
Calcium combats the alkalinity, but does it boost hardness to levels unacceptable for a beer like this (rye/wheat, lowly hopped)?
Hardness, after addition of 6.3 grams would be 309 ppm as CaCO3 which is certainly hard. I can't comment on whether that would be a problem with this particular beer because I've never brewed anything like it. It would not be suitable (in this regard) for a Bohemian Pils or a Helles but would be fine for an Export. This level of calcium might make the beer but, OTOH, you might like (and it really ultimately comes down to what you like) it better brewed with softer water.
I know you hate the commonly available spreadsheet, but right now it's the best thing I have to work with. I am using it primarily during this discussion to watch the levels of different ions go up and down as I read your suggestions. And I know you also say that a particular RA or sulfate to chloride ratio is not important.
I don't hate the spreadheets. What I hate is that people blindly follow them because they don't know what the limitations are. If I fault the authors it's for not putting the caveats out there in big red letters. John Palmer, who came up with the SRM/RA correlation, says its "at best a handwave" but I don't think that warning appears on the spreadsheet itself anywhere. As long as you ignore SRM/RA, take chloride/sulfate balance "with a grain of salt", don't use them when your water's pH is greater than about 9 and don't make carbonate additions the spreadsheets are fine. They are certainly fine for calculating the amount of calcium ion 6 grams of calcium chloride adds to 5 gallons of water.
That being said:
1. What sort of impact can I expect to get on my mash pH if I do the 2:1 distilled mix with gypsum?
Yesterday I posted that it would take 23 grams of gypsum to neutralize the alkalinity. Unfortunately that was for 15 gallons - a fat finger on my part. For 5 gallons diluted it would take more like 7.6. This would give you a mash pH similar to what you would get if you mashed with distilled water - probably around 5.75. You would have calcium at 112 mg/L and sulfate at 224. That might or might not be OK with your particular hopping schedule. Again it depends on your taste but given that you don't want the hops to be dominant that's probably too much.
2. With calcium chloride?
It would take about 6.5 grams of calcium chloride (dihydrate) to put in the same amount of calcium as in the gypsum case and thus get the pH to about the DI water pH level. This would result in chloride at 168 mg/L.
3. My current chloride level is 10 parts per million. With the 2:1 mix in the mash water it will drop to 3 ppm. If I add CaCl, what will the additional chloride levels do to my beer? Fullness yes. But would I be adding it at levels that would adversely affect the beer?
Chloride seems to be OK up to levels of 400 mg/L at which pale beers are reported to taste "pasty". At 500 mg/L fermentation is reportedly incomplete and beers have a "flat" taste. At 600 - 700 fermentation apparently stops. My reason for mentioning this is that many users of the spreadsheets will just up the calcium chloride until the predicted pH falls in the range they want (or rather the RA the spreadsheet tells them they "need"). If you add 12.6 grams to 5 gal diluted water the predicted mash pH will be 0.1 less than a DI mash, around 5.65, which is better than 5.75 but still not great. Chloride would be 325 mg/L at this level which would make me nervous but beers are doubtless brewed at such levels.
Per the info on my LHBS website, 1 gram of CaCl per gallon of water adds 127.5 ppm of cloride.
That's correct.
If I did 4.5 grams for my 4.5 gallons of mash water, assuming the 3 ppm that I already had in the water, that would have me at 130.5 ppm. That appears to still be within acceptable range. Gypsum certainly seems to add calcium at a greater rate, but I see where the sulfate (147.5 ppm) is pretty high too.
Those calculations are correct demonstrating that the EZ spreadsheet is fine where carbonate is not involved.
4. Would a mix of Cacl and CaS04 be better?
That's an approach. 4.5 grams of each would leave you with chloride at about 131 and sulfate about 148 with a predicted mash pH 0.05 less than with distilled water.
5. Finally, and I know you'll probably let me have it for this one, but what if my mash pH is still high after the suggested mineral additions?
That's a very good question (in fact they all are). You'll still get beer - perhaps even good beer but not, IMO, beer as good as it could be. I seems to be a closely guarded secret in home brewing but in general you cannot get mash pH into the desired region with salt additions alone. Dark malts or acids are nearly always required. Your problem is easily solved by adding some hydrochloric acid to the water/mash. This will drive out all that troublesome alkalinity and replace it with chloride ion to the extent of about 57 mg/L. But I do not recommend this except for people experienced in handling strong acids and to do it right you really need to be checking pH in the mash tun. It's interesting to note that in the UK there is a product called CRS which is a blend of sulfuric and hydrochloric acid available to home brewers for just this purpose but not in the US.
What I
do recommend to mid level brewers is acidulated malt (sauermalz). It's malt that has been acidified with lactic acid. What's great about it is that there is a reasonable rule of thumb: 1% (of the grain bill) sauermalz for each 0.1 pH unit drop desired. In your case I'd use 2-3% which would get your pH down into the 5.4 - 5.5 range - which is getting close to where you'd like it to be. This assumes that you add about 2 grams of calcium chloride to the diluted water which would set your calcium right at 50 and the chloride at 113. This I would expect to give a very nice beer.
I have a canister of 5.2. Would adding right at or something less than the recommended amount be worth pursuing?
Unfortunately even multiples of the recommended dose of 5.2 aren't going to get you to anywhere near proper pH. 5.2 is a phosphate buffer. The alkalinity in your water is a stronger buffer. I really don't understand how they can sell that stuff in good conscience.
6. One last question, after reading question 3 again. Am I making my calculations right? If the information on a mineral says it adds 127.5 ppm if you add one gram to one gallon of water, then the number should scale, right? If I add 4.5 grams to 4.5 gallons, I am still adding at the same rate and my ppm value should not change. Is that correct?
Yes, that's true for any of the salts that do not contain carbonate or bicarbonate (with the latter what happens becomes pH dependent and that's why the spreadsheets don't handle it very well).
I hope all this discussion makes it clear that there are multiple approaches and that the problem has two parts.
First: Get the mash pH right
Second: Get the mineral profile to taste.
Obviously they are not independent. Using lots of CaCl2 to control mash pH will result in a beer with high mineral profile (e.g. Export). Using lots of gypsum will get you to something like a Burton style ale.
Let me suggest three approaches to you in order of desirability:
1. All deionized water with 2 grams of calcium chloride and 2% sauermalz.
2. 2:1 dilution with DI water with 2 grams of calcium chloride and 3% sauermalz.
3. 2:1 dilution with DI water with 4.5 grams of calcium chloride
If your LHBS doesn't have acidulated malt then you are stuck with option 3.