Cheap compact wort pump

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Are you guys running these off a battery or DC wall wart? If you're using a wall wart what should the specs be?
What should my amp rating be on the adapter?
 
I'm running mine off an adapter. I was told by the seller to get a 12 volt 2 amp adapter for optimum flow. I'm currently using a 9 volt 2 amp that works fine, but the flow just isn't enough. The $6 with free shipping 12 volt 2 amp adapter is on its way from China.
 
Although this kind of pump is rated about 1 A for continuous use, on start up it might draw considerably more power. I would suggest using a power supply rated for at least 2 A or preferably 3 A.

People in the UK have reported using variable voltage tattoo gun power supplies rated at 2 A. Some had success, some didn't.
 
Because these are 12vdc it would be simple to use a voltage regulator to control the speed of the pump. Since they are not magnetic drive I probably wouldn't adjust the flow with a ball valve.
The mag drive isn't so much the reason they can be throttled as the centrifugal impeller part. The mag drive pumps aren't decoupling when they are throttled, the impeller are just thrashing the product. That said, controlling the speed is a much more elegant solution, and doesn't beat up your product (wort) as severely. This can be done using PWM controllers for the March/Chugger AC pumps as well these DC ones, or even a cheaper TRIAC based speed controller for the AC powered pumps.

Great idea! A simple inline potentiometer like the ones used on the diy stir plates might do the trick.
Except that the pot would need to dissipate much more power than a stir plate pot for a muffin fan.

Pulse Width Modulation (PWM) controls by changing duty cycle between full-on and full-off states. It s the best solution to control something like a heating element which is difficult to put into a controllable intermediary state.

Using PWM with a pump would mean having the pump start and stop for varying lengths of time (for example, on for one second and then off for 9 seconds out of a 10 second period).

If these motors have a flow rate proportional to voltage applied, that would be a better way to control them - this way you could have a variable and continuous flow rate rather than the repeated on-and-off interrupted flow you would get with PWM.

For anyone who has one of these pump, the easy way to check if they will support variable speed would be to put a potentiometer (variable resistor) in the circuit and check if the pump flow decreased as the potentiometer is dialed to higher resistance (less voltage to the pump). You could also just hook it up to a single 1.5V battery (or 2 1.5s in series to make 3V) and see if it pumps but at a lower flow rate...

-fafrd
PWM speed controllers pulse at much higher freqs than you are stating, and appear continuously variable. PWM also gives much more range of speed (low end) for pumps/fans than varying the voltage, and are the preferred speed control solution for these applications (for DC and single phase AC, at least). They are also easier on the motor.

Since these are DC (direct current) and not AC (alternating current) a simple speed controller will work. You cannot do this with AC motors because it changes the wavelength of the power and it throws the timing off in the motor.
The simple TRIAC based speed controllers (ceiling fan controllers) will work well with the AC pumps, but the speed range will be less than an AC PWM controller. WalterAtMarchPumps has a few posts on the topic.

People are controlling these things by PWM instead of diverting the flow. Whether that's the right thing to do, I don't really know, but it is not what is recommended for the March pump which is brushless.
PWM is the preferred choice, even for the March/Chugger pumps, though I am not sure if you are talking about a brushless DC March pump. I haven't looked into those, but I would be surprised if PWM wasn't the preferred choice for those as well.

RE: power supplies for DC. DC motors generally do not like to have amps limited. A supply with more current than needed will not cause any issues. Rule of thumb is to give DC motors all the current they want, and to control speed with voltage (or duration as in PWM). For AC the rule of thumb is to keep the voltage at the preferred level, and control speed with current (various limiting techniques).
 
I've picked up both pumps. I just also ordered camlocks that I need. I guess I'll do a comparison of the two when the black pump comes in.

I also just picked up this http://bit.ly/X6ILwB which is a power supply.
 
I got the black pump in today. It's a little bigger than I was expecting. I'm still waiting on a rheostat I ordered for it, and I have no idea where the power supply I had set aside was. Thinking about it now I'll probably skip the rheostat and control with a ball valve. I need a couple more camlocks that I thought I already had, but once they come in I'll run it through the paces. Maybe I'll do an all grain starter run and just can the wort. I can say already, just from loosely screwing on a few pieces that the inlet and outlet threads seem different. I easily got 3-4 threads on the outlet, but maybe 1-1.5 on the inlet before meeting resistance. This could just be a production quality problem as well. It is a little bigger and stouter than I thought it'd be, although its still mini.
 
I got the black pump in today. I can say already, just from loosely screwing on a few pieces that the inlet and outlet threads seem different. I easily got 3-4 threads on the outlet, but maybe 1-1.5 on the inlet before meeting resistance. This could just be a production quality problem as well.

snaps10, are the threads on the black pumps 1/2" NPT?

-fafrd
 
My pump (the little brown one) is 1/2" BSP. 1/2" NPT and 1/2" BSP are more or less compatible. The thread pitch is the same as NPT but there is no taper. NPT and BSP female fittings both screw on and seal with PTFE tape without any problems. The NPT fittings screw on about 4 turns, the BSP fittings 1 or 2.
 
The black topsflo pump that can be bought on eBay or from www.greatbreweh.com comes in 1/2 inch NPT. Mine came in last week and works great! I currently have a 9 volt adapter hooked up to it but I've ordered a 12 volt for a little more strength.
 
My pump (the little brown one) is 1/2" BSP. 1/2" NPT and 1/2" BSP are more or less compatible. The thread pitch is the same as NPT but there is no taper. NPT and BSP female fittings both screw on and seal with PTFE tape without any problems. The NPT fittings screw on about 4 turns, the BSP fittings 1 or 2.

Just to make sure I understand, a 1/2" NPT female will screw farther onto a 1/2" BSP male than a 1/2" BSP female, right?

If so, I guess that means that the very ends of the male nipples/pipes match and the NPT threads start tapering to be shallower and shallower, where the BSP threads do not.

So the biggest problem is than a BSP female will not thread well onto an NPT male, is that right?

thanks,

-fafrd
 
The black topsflo pump that can be bought on eBay or from www.greatbreweh.com comes in 1/2 inch NPT. Mine came in last week and works great! I currently have a 9 volt adapter hooked up to it but I've ordered a 12 volt for a little more strength.

The little black pumps from China cost $18 - you could purchase 4 of them for less than the price of one of the greatbrewh or ebay/topsflo pumps...

They are BSP instead of NPT and plastic threads instead of stainless, but that is still a very big difference on price.

-fafrd
 
Just to make sure I understand, a 1/2" NPT female will screw farther onto a 1/2" BSP male than a 1/2" BSP female, right?

If so, I guess that means that the very ends of the male nipples/pipes match and the NPT threads start tapering to be shallower and shallower, where the BSP threads do not.

So the biggest problem is than a BSP female will not thread well onto an NPT male, is that right?

thanks,

-fafrd

1/2" NPT and 1/2" BSP are compatible at low pressures. That's all you really need to know. Just wrap enough PTFE tape on it and it will be fine either way.

1/2" BSP threads can be tapered or not (parallel). My pump has 1/2" BSP parallel threads. Any pumps out there with male parallel threads are likely also BSP. 1/2" BSP parallel connections are supposed to seal by compressing a washer instead of on the threads. But at low pressure you can wrap lots of PTFE tape and it will seal.

This document gives chapter and verse on the subject: http://www.colder.com/Portals/0/Lib...ture/WhitePapers/Documents/NPT_whitepaper.pdf
 
Aaaauuuugggghhhhh!!!!

I was getting ready to put my camlocks on and dropped my pump off the workbench, breaking off the outlet. I did what any redneck would do and JB welded it back on but don't want to use it for my beer now. If it holds I'll wire it up and give it a test with water to see how she goes. Maybe keep it for a conical cooler pump or something.
 
Aaaauuuugggghhhhh!!!!

I was getting ready to put my camlocks on and dropped my pump off the workbench, breaking off the outlet. I did what any redneck would do and JB welded it back on but don't want to use it for my beer now. If it holds I'll wire it up and give it a test with water to see how she goes. Maybe keep it for a conical cooler pump or something.

Sorry for your loss, but I guess you've helped us all understand that they are pretty fragile...

-fafrd
 
Aaaauuuugggghhhhh!!!!

I was getting ready to put my camlocks on and dropped my pump off the workbench, breaking off the outlet. I did what any redneck would do and JB welded it back on but don't want to use it for my beer now. If it holds I'll wire it up and give it a test with water to see how she goes. Maybe keep it for a conical cooler pump or something.

If it's any consolation if you drop a March pump on the head it will break also. At least you didn't spend $150 on this pump....
 
Just received the black pump and took the cover off the impeller area to inspect things. The plastic impeller seems fine, but when you pull the shaft out there is a plastic spacer and then an exposed magnet that drive the shaft. The entire shaft/ impeller assembly seems like it will be in contact with whatever gets pumped. Seems like it could be sanitized easily enough, but what concerns should I have with the magnet touching water and/ or wort? The pump seems solid overall, but the exposed magnet has me a little worried.
 
Any chance of a picture?

From what I can tell the little brown pump has an encapsulated magnet.
 
Just received the black pump and took the cover off the impeller area to inspect things. The plastic impeller seems fine, but when you pull the shaft out there is a plastic spacer and then an exposed magnet that drive the shaft. The entire shaft/ impeller assembly seems like it will be in contact with whatever gets pumped. Seems like it could be sanitized easily enough, but what concerns should I have with the magnet touching water and/ or wort? The pump seems solid overall, but the exposed magnet has me a little worried.

I was afraid someone was going to discover that about the $18 Chinese pumps. It sounds like the GreatBrewEh/Canadian pumps before they added this to the product: Magnet is Coated with USA Approved FOOD GRADE High Temp Coating ( http://greatbreweh.com/Beer_Pump.html )

-fafrd
 
Hopefully this works:

image-3025512096.jpg

Do magnets pose potential health problems?
 
With my experience using those only in aquariums, they do get dirty and can also stall out. I find them finicky over time but you won't be running continuously so you might not have issues.
 
A couple of people have dismantled little brown pumps after they went kaputt and found little bits of grain down inside the impeller by the magnet. They are not 100% hygenic in that respect.
 
A couple of people have dismantled little brown pumps after they went kaputt and found little bits of grain down inside the impeller by the magnet. They are not 100% hygenic in that respect.

The pump can be dismantled and cleaned after each brew, so hygiene would be less of a concern to me than safety. The Canadian pumps were built the same way until customers started raising safety concerns, which led the Company to add a 'food grade' coating onto the magnet ("Magnet is Coated with USA Approved FOOD GRADE High Temp Coating") so my suspicion is that these magnets are not food grade and these pumps should not be used to pump wort :-(

Now what I have no idea about is the actual materials used in these magnets, how hazardous (or not) it is to have that material exposed to liquids that will be ingested, and how much the Canadiam company's reaction was marketing-driven rather than safety-driven (they may have just gotten tired of arguing with their customers over the concern).

In any case, taking any risk over an issue such as this to save $40 is something to keep in perspective...

-fafrd

p.s. I have no idea of the beige pumps and whether they have coated magnets or not - the Canadian pumps apparently do (now).
 
I have no idea of the beige pumps and whether they have coated magnets or not - the Canadian pumps apparently do (now).

As far as I can tell from this picture the magnet (top left) in the little brown pump is encased in plastic. This one was from solarprojects.co.uk but the beige ones on ebay seem to be the same design.

solar-pump-innards.jpg
 
adriedel said:
Could i just run it to my drill battery?

You just wire t to an old 12v adapter 1.5-3a adapter. Cell phone, laptop, video game system, drill charger, etc.

I don't even know what mine came from. It's unused, so I assume an rc toy.
 
I finally got my pumps in, I have 2 of the beige pumps and 2 of the topsflow. I liked the way the topsflow are bigger, I wasn't expecting the beige ones to be soo tiny. Anyways I got them mounted to my stand with a 3 way T type ball valve.


Untitled by HDIr0n, on Flickr

:tank:

I can't wait to brew this weekend.

-G
 
Could i just run it to my drill battery?

Yes, the battery, or as snaps10 suggested, the charger that charges that battery (or the charger with the battery in it, which would probably be best from the point of view of stability and duration of supply...).

-fafrd
 
Well, here's the "test" on the little black Chinese pump. It isn't ideal since I JB welded it back together, so it was a little smaller of an outlet, and I didn't use tape, so there was a small leak.
160 water. In the video I'm holding it at about 48". I measured 2 gal/min at 40" head. This is running off a 12v 2.5a power source.
[ame]http://youtu.be/UPUtPO2qI9s[/ame]
 
I've been following this thread out of curiosity and your vid shows it all at work. Excellent!

That little black pump may have enough power (flow/head) to serve its intended purpose just fine, and that makes it a very good deal.

In comparison, a March 809 has a lot more power, and in certain applications too much. I mounted a valved recirculation loop, which also prevents most cavitation problems.
 
IslandLizard said:
I've been following this thread out of curiosity and your vid shows it all at work. Excellent!

That little black pump may have enough power (flow/head) to serve its intended purpose just fine, and that makes it a very good deal.

In comparison, a March 809 has a lot more power, and in certain applications too much. I mounted a valved recirculation loop, which also prevents most cavitation problems.

I'll be ordering one and making it a dedicated mash recirculating pump I think. No need for the chugger for that. Another thing to note. The pump is silent. The only sound I heard was the sound of water.
 
Man I told myself I wouldn't buy any brew equip for 6 months. But this could save me from lifting all my mash and sparge water above my head on a wobbly step it might be worth it...
 
Yeah not hurting your back is priceless when compared to the associated costs.

It is nice that they are silent, my propane regulator and my Honeywell valve are much louder.

-G
 
I bought one of these and I'm very happy with it. However, Chugger Pumps has a crazy sale right now where one of their pumps is $84 with shipping! Search for it on this forum to find the coupon code that you need. If I wouldn't have just bought one of the little pumps I'd be all over this.
 
Well, here's the "test" on the little black Chinese pump. It isn't ideal since I JB welded it back together, so it was a little smaller of an outlet, and I didn't use tape, so there was a small leak.
160 water. In the video I'm holding it at about 48". I measured 2 gal/min at 40" head. This is running off a 12v 2.5a power source.
http://youtu.be/UPUtPO2qI9s

Isn't 'head' the difference in height between incoming liquid and outgoing liquid? if you raise the pump all the way to the level of the liquid in the keggle, I don't think the 'head' has changed (and I suspect the flow rate will not change either).

Half a keggle is about 12", so if my understanding is correct, your (very helpful) test only demonstrated the flow rate at about 12" of head (not 40").

I checked quickly for a definition and could not find one, so I could be wrong on this understanding of 'head', but I am pretty sure that the correct test for 40" of head would be to pump from one keggle on the floor to a second keggle on a table with 40" of height between the liquid levels of the two keggles (and the position of the pump should not really matter as long as it is somewhere between the lower keggle valve and the liquid level of the upper keggle).

-fafrd
 
You are basically correct in defining head pressure, but there is more to it. Every 90 elbow adds 10' of head pressure. It is important to have smooth large bends to reduce head pressure if you are getting near your limit.
 
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