So they switched the yeasts around on me (Munton's in the Oatmeal Stout and Danstar in the Double Chocolate Stout), so I took it as a sign to make the DCS first.
I just went onto AHS' site and found out they did in fact switch them up, but I'm not sad. What is very interesting (another testament to AHS and Forrest) is for the DCS they have replaced regular Munton's dry yeast as an option with Munton's Gold dry yeast. I assume this is in reference to the thread where many people were dissapointed with the poor results with Munton's regular. So hats off to AHS again...
OK, back to the topic at hand. So I boiled 2.5 gallons of water, slightly chilled in my sink, and then dumped it in my 6.5g glass carboy. Next I brought another 2.5 gallons to 155F, and started to steep the 2.5lbs of grains. Let me just tell you, this is the first time I wanted to EAT the grains and drink the liquid. The chocolate/coffee/grain aroma was incredible. After steeping I lifted the grains up and drained, then proceeded to gently ring out the remaining liquid (2.5lbs of grains REALLY retains a lot of precious liquid). Then I brought the water up close to boiling, removed from the heat, added in the maltodextrose (for body) and about 25-35% of the LME. Stirred this in well and returned to the heat to boil. At boiling I added in the 1oz of hops, stirred in, and for the next 35 minutes drank a couple beers and stirred every 30 seconds or so to prevent scorching. I was using a taller pot which made it really easy to boil because I just needed to keep the burner on high and stir whenever it started to boil too much (it would then calm down).
At the 35min point I boiled 1/4 cup of water in the microwave, and then set it in the sanitizing bucket to cool it quickly to ~90-100F. I followed the directions on the Danstar packet and simply dropped the yeast on the water. The directions specifically say DO NOT stir in yet. After 15 minutes in a covered warm area then you gently stir the yeast in completely. Then I added a couple TLBS of (cooled) wort 1 TBS at a time to get the yeast going, and then back covered in the warm place. I have to say by the time I was ready to pitch the yeast it had foamed up to the top of the glass I was preparing it in. So the directions seem to have worked better than what I normally do (froth up the yeast when added immediately).
Due to the water loss from the boil I filled a gallon jug with 1/2 gallon of water and now used that to keep the boiling from getting too crazy (still stirring every 30sec-1min). This turned out to be a really good idea because when all was added to the fermenter I was about 1/2 cup over 5 gallons (ie basically perfect). I'll be using this in the future to ensure proper volumes (my last/first batch when bottle was 4 gallons....yeah I goofed somewhere, but the brew tastes great!).
So at 5min to the end I started prepping out back for the chilling (large Omaha steak styrofoam cooler that perfectly fit the pot). I filled that with cold water. What I
forgot to do was add in the cocoa powder. I ended up adding this in right before pouring into the fermenter, but I don't foresee a problem because the package was sterile and I was careful to add it quickly.
I brought the pot back inside and got ready to add to the fermenter. I had sanitized the bag the grains came in and pulled it over the funnel as a crude filter (this works really well). I now poured the wort into the carboy that had 2.5 gallons already cool sitting inside, and then dumped in the yeast. I swirled the bottle pretty good to get some oxygen in there, but have no concern really because of how active the yeast was in the glass when rehydrating.
Put my airlock on, filled it with vodka, and carefully carried it to the basement (this is still not a fun process).
Cleaned everything up and had a few more brews with a buddy.
Thanks everyone!