Brewery Incubator Build (Brew Pub)

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El_Matador

Well-Known Member
Joined
Mar 4, 2011
Messages
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Location
Houston
Hey guys! Its been a while since I’ve posted, but I’ve had some pretty exciting things going on. Most exciting of all is that I’m starting a Brewpub; but it’s a little different.

We own two other businesses, one is a Coffee Shop, called Café Luz and one is something called Kitchen Incubator; where we help aspiring food entrepreneurs start their businesses by providing them with a fully licensed commercial kitchen to manufacture their products, as well as all the business guidance a small start-up needs (Accounting, distribution contacts, business plan, etc).


We fell in love with brewing around two years ago, and dove right of onto the deep end with it. The Houston homebrew scene is awesome and full of incredibly talented brewers that are held back from opening their own place because of the amazingly backasswards Texas beer laws. So we decided to extend the Kitchen Incubator concept to brewing, and Brewery Incubator was born.


The way we’re setting it up is that we’re incubating 10-12 startup brewers. We’re providing the system and retail point for them (the coffee shop is being transformed into a pub) for them to establish a strong brand identity and client base. We also have an entrepreneurial specialist on board and a lawyer specializing in Texas craft beer law to help them out when they’re ready to head out on their own. The idea is to already have a client base and a help navigating funding and legal issues as to maximize their chance of success.
We’re probably around 85% complete on our buildout, we have a truly Pico-brewery set up right now. For the time being it’s only a half barrel, but we’re looking at expanding to a 3 bbl system within the next year. Our biggest constraints right now are space and of course funds. We’ll be launching a kickstarter campaign soonto help fund the rest of the build out.

For the time being, I figured you guys would enjoy seeing what we’ve done so far and what the plans going forward are.


Our brew house is a modified Sabco Brew Magic. Right now the changes include a bigger pump and full low pressure Nat Gas system mated to Jet burners. I tend to go a little overboard on things, and I might have over done it with the burners, I’m pushing about 600k BTUs total. It does heat up quick though. The next mod to it is new sightglasses, as all that heat may or may not have melted the composite ones that came with the system
The Short term upgrades for the brewhouse include a 55 gal kettle and a bigger mash tun.



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Our cold Liquor tank is not the prettiest, but it works. We have mated it to a chillwizard and it gives us awesome cooling. I can get my wort cooled to within a half degree of my target temp. It's that large cooler on the far side of the Sabco. A 55 gallon Drum lives inside of it that we fill with water and hook up to a PID controller that regulates the Freezer.

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I am in the process of designing what will be my Sanitizing, Cleaning and keg washing station. These are some prelim drawings of what it’s gonna look like.

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Also, we’re putting in a trough where the 3cpt sink is in right now, so we can wash our kettles a little easier.
 
We have 5 18.5 gal conicals and 3 14.5 gal blichmann fermenators . We also have 2 5 gal Bourbon Oak aging barrels for the special stuff. We are mostly set up to do Ales, as we temp control the whole room, but we do have the ability to do Lagers in our state-of -the-art lagering chambers (Repurposed Fridges). A big part of our kickstarter campaign is going towards 10-15 more fermenters and an actual lagering chamber.

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We got these symphonies, they were the original prototypes that the company made, and after some new gaskets and other work, we’ve got them working fantastic. I like them better than the blichmanns to be honest. I’ve pressure tested them up to 35 psi, and they’ll hold it perfectly. I could use them as bright tanks if I wanted to. I was doing some pressure testing on this one when this was taken.

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Our Beer cooler is going to be a 300 sqft walk in freezer that we're repurposing. Its already on location and all it needs to be converted is a automated temperature controller. I'm looking at installing a Love controller on it pretty soon. We should be able to pack in quite a few of them there, the only problem is gonna be running about 40 ft of line from here to the pub space, I know we’re gonna need a glycol, line chiller, and they don’t come cheap!

We’re also going to have a smaller draft system over in the café, for our stout and other warmer temp beers.


This used to be our café. And is now in the process of becoming our Pub, the plan is to put in bar seating all around to maximize space, as you can probably tell, its tiny, though with outside seating included, we should be able to pack around 50-60 people all in all. As with the brewery, we built the entire thing ourselves, from refinishing the floor, to designing and putting up the lights it took its name from.

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If all goes according to plan, we should open to the public in December.

I’ll keep you posted on our progress!
 
Interesting concept. There's a place out here in Sonoma County that does the same kind of thing for winemakers, they can actually market their private label through the company. It use to be called Crushpad but is now called The Wine Foundry.
 
Thanks! Everyone is welcome to come in and check us out. The kitchen component is still running so we're open. All feedback is welcome!
 
helibrewer said:
Interesting concept. There's a place out here in Sonoma County that does the same kind of thing for winemakers, they can actually market their private label through the company. It use to be called Crushpad but is now called The Wine Foundry.

I wish we could do that, but our insane TABC laws would prevent that. We won't be able to distribute under the current laws, which is why eventually we're only doing a 3 bbl system
 
calebawilson said:
Interesting idea how will you choose the 10-12 brewers?

We take applications. It's all about how ready they are to make the jump and the quality of the beer. We already have 4 we're about to accept and two more that are really promising.
 
In other news, our event yesterday went awesome!

We hosted a beer scavenger hunt throughout downtown and threw an after party at the end featuring all the beers from our prospective brewers.

We'll be having a bunch of these, we're calling it Craft Beer Quest!

Shameless plug: craftbeerquest.com

I've been thinking really hard about it and there's a pretty solid chance that I might be acquiring a 1 BBl system pretty soon from Stout Tanks. I would have to cannibalize the Sabco and create my own Frankensystem using Sabco's computer. I already have the bigger pump and plumbing, so all I'd need is to take it out off the stand and add a second pump to take care of the mash->boil.

What I really like about the Sabco is the computer for sheer ease of consistency. The only problem is that switching to a 1 bbl system now would delay purchasing the 3 bbl system later.

Decisions... Decisions...
 
This is the cooler where my kegs, and eventually Bright tanks, are going to live

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It's 541 cubic feet. I should be able to fit a pretty decent amount in there.

The only problem is that it's about 50 ft away from the Pub component so Im Looking at picking this baby up. Im waiting on Micromatic to ask a couple of questions, but it’s a pretty decent price and I need one anyways. I’m going to be running about 60-75 ft of line, and I’m looking at having about 15 taps coming from the walk in. Im gonna get killed buying the lines. Anyone have experience working with these?

http://www.ebay.com/itm/280994024036?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2648



I work out in the oil fields in South Texas; which means I can only do brewery work/post every other week, but my amazing partner is taking care of business while I’m out here. The plan for this week is to get the cleaning/sanitizing station up and running, which is probably gonna take me most of my week off. Hopefully I’ll find some time to brew. I want to make a winter warmer, a stout, and an imperial red. All to be ready hopefully by xmas.

Also on the docket for this week is ordering my kegs. Im probably gonna go with Kegcredit, cause you just can’t beat their price and service. I need to order about 50 kegs and I’m not really feeling tying up all my cash in kegs.

I've been doing a lot of CAD work on my time off, I'll try to post some CAD plans of the brewpub soon so you guys can get a better idea of the space and layout


Let me know if you guys have any feedback!
 
If you are ever in Corpus Christi stop by B&J's Pizza on Staples street. We started a brew pub last february, very similar to what you have going. Brewing on a sabco, making it work with what we have
 
hopsalot said:
If you are ever in Corpus Christi stop by B&J's Pizza on Staples street. We started a brew pub last february, very similar to what you have going. Brewing on a sabco, making it work with what we have

I'm definitely gonna take you up on that. I'm usually working about an hour south of San Antonio so I'll come check you out soon!
 
Have you contacted KegCredit yet? Curious about their rates. We have been considering using their services, kegs and fermentation space is our number one hold back, besides for customers drinking beer at an alarming rate, but that is a good problem.
 
hopsalot said:
Have you contacted KegCredit yet? Curious about their rates. We have been considering using their services, kegs and fermentation space is our number one hold back, besides for customers drinking beer at an alarming rate, but that is a good problem.

I have! Their rates are incredibly reasonable. You'll almost be wary of how good a deal it seems. Of course you need to sign an 18 month minimum contract but it comes out to something like 3$/mo for sixtals and 4$/mo for half barrels.

Too much beer drinking customers is a good problem to have!

I haven't placed my order for kegs yet, if you want to join in and share shipping costs we can team up.
 
vinper said:
Did I miss it , where is it located?. I would stop in...

We're downtown Houston in the corner of Franklin and Travis st. Shoot me a message and you can stop by whenever I'm in!
 
Also, we are huge nerds and everything is in one way or another a reference to something we like. Such as:

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Craft beer quest was the beer scavenger hunt that we hosted last weekend.

and

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So Just about nothing of what I had planned for last week actually got done.

Ended up doing a bunch of the not-so-fun stuff, mainly paperwork, accounting and TTB dealings. I did, however, get some CAD time in, which I should be sharing tomorrow.

The big thing to come out of last week is that we ended up making the executive decision not to open with the Sabco, we're going with a 1.5 BBL system. I wish I could go bigger but the fermentation capacity really is the limiting factor. We put a request in for a quote for a custom system from Stout Tanks and will be pulling the trigger on that if it's reasonable. Also gonna go with the BCS-462 controller setup on an Ipad for it.

We did, however, get to participate in the Dixie Cup, which was fun as hell, all the food was prepared in our kitchens. Theres some pics of the event in our FB page:

http://www.facebook.com/BrewInc

I also got to brew, we made a Nutty Brown, and it smelled delicious going into the Fermenter. I cant wait to taste it.

Well, thats all for now. I'll update some more tomorrow. :mug:
 
Well that's an uplifting post... Nope we haven't failed yet. We ended up going with a 3BBL system from Stout after our kickstarter campaign succeeded. Our TTB application was approved a couple of weeks ago and we're still waiting on the TABC one, but it already went to Austin for final approval.

Our system comes in in May so we're doing everything we can to have everything ready to go before then. :)
 
3bbl system was delivered recently. Haven't heard if it's been plumbed or brewed on yet though.
 

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