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-   -   How to Spend a Week Saving $100.00 (Processing Hops) (http://www.homebrewtalk.com/f92/how-spend-week-saving-100-00-processing-hops-357760/)

lotbfan 09-30-2012 05:35 AM

How to Spend a Week Saving $100.00 (Processing Hops)
 
So I took some photos of my procedure in putting up hops this week. I ended up doing a pretty good sized run, and at the end of the week realized just how little we actually pay for these. Now I realize that on farms most of the process is mechanized, but this was my adventure in finding the true value of hops.


Step One: Find some guy on Craigslist giving away hops.

Brian from Craigslist was a home brewer, but gave it up. He still wanted to grow hops to cover his gazebo, but wanted the hops to go to a good home. My wife and I stopped by to oblige on Sunday last week. Over a couple of Sierra Nevada Pale Ales (he was also from Chico it turned out) we loaded up the car and headed home. The back of the station wagon was full at this point.

Step Two: Unload the free hops into the work area. I realized at this point that I should have worn long sleeves, I had really cool red arms for like 3 days.

It really didn't look like there was this much material hanging from the pergola.

http://i373.photobucket.com/albums/o...923_173355.jpg

Step Three: Start picking...

I got situated with a nice chair, a sixer, and some music and started picking, this probably won't take long. This was my "not hops" pile after a couple of hours. It actually took me 2.5 days to get through all of them, so much for a quick afternoon project.

http://i373.photobucket.com/albums/o...925_183850.jpg

Step Four: Dry the hops

I thought at first I would use my really cool dehydrator to dry the hops, but it quickly became apparent that this was not going to be effective. I quickly took the screens off fo the dining room windows

http://i373.photobucket.com/albums/o...925_183830.jpg

lotbfan 09-30-2012 05:48 AM

Step Five, Six, Seven, and Eight: Realize you had no clue how many hops you had, and quickly grab every screen off of the house... all the sliders, windows, even the ones from upstairs. The wife did not let me take the screen off of her bathroom window.

http://i373.photobucket.com/albums/o...926_005636.jpg

http://i373.photobucket.com/albums/o...926_005644.jpg

http://i373.photobucket.com/albums/o...926_005649.jpg

http://i373.photobucket.com/albums/o...926_005658.jpg

*NOTE* that is my brother flashing the U gear, not me, I just wanted to get that cleared up right away, GoDucks!

lotbfan 09-30-2012 05:53 AM

Fast forward 5 days to Saturday

Step Nine: Start the day early, get beer and turn on college football

http://i373.photobucket.com/albums/o...929_140850.jpg

Step Ten: Find the foodsaver that you got for 10 bucks last year on Craigslist but never got around to using. I also ran out and bought 3 boxes (six rolls) of foodsaver type bags at 7 bucks each, so far we are in to the project for $21.00. I was not very good at guessing how many bags I would need, that was actually 3 separate trips for boxes of bags, not one trip for 3 boxes.

http://i373.photobucket.com/albums/o...929_134832.jpg

Step Eleven: Guess wildly and recklessly and precut all the bags without actually measuring how big they need to be to hold 2 OZ. of hops (this is the quantity needed for my favorite SNPA clone). It turns out I was able to get 11 per roll.

http://i373.photobucket.com/albums/o...929_134954.jpg

lotbfan 09-30-2012 05:59 AM

Step Twelve: Tare your measuring vessel, in this case some aluminum pie pans. You will notice from the photo that I did this out of order and had to go back, the tell tale trace of lupulin in the bottom will tip you off to the fact that I forgot this step from chemistry class years ago. I was about 6 bags in before I realized I wasnt accounting for the weight of the tins, I quickly got good at resealing foodsaver bags after cutting them open.

http://i373.photobucket.com/albums/o...929_135112.jpg

Step Thirteen (getting back in order): Fill said pie tins with hops from the screens, please try to not knock the screens over like I did, especially if you have them stacked vertically using mason jars to allow airspace between them, I had the joy of cleaning up after a game of vertical dominoes.

http://i373.photobucket.com/albums/o...929_135218.jpg

Step Fourteen: Weigh them out. My scale does grams and ounces. Grams are in the form of kilograms and ounces are only accurate to 1/8 of an ounce, so I opted for grams. Remembering college weekend conversion rates of approximately 28.5 grams per ounce I set about making batches of two pie pans at a time, for a total of two ounces per bag.

http://i373.photobucket.com/albums/o...929_135255.jpg

http://i373.photobucket.com/albums/o...929_135421.jpg

lotbfan 09-30-2012 06:04 AM

Step Fifteen: Fill bags with hops. I was really amazed with how much volume two ounces of dry hops takes up. It took concerted effort to get them all in to the bags I had cut too short and shove them down into the bottom far enough so that I could get a good seal on the foodsaver,

http://i373.photobucket.com/albums/o...929_135657.jpg

Here is an educational photo of the bag next to a can of beer for scale. Also I needed to set the bag down because that can was empty.

http://i373.photobucket.com/albums/o...929_135735.jpg

Step Sixteen: Compress the hops. At this point you need to very gently smash the living daylights out of the hops to get them to sit far enough down in the bag so that you can get a good seal with your machine. I found that using my fist to gently beat them into submission was the easiest way to convince them to shrink down.

http://i373.photobucket.com/albums/o...929_135804.jpg

lotbfan 09-30-2012 06:10 AM

Step Seventeen: Seal the bag. I found out pretty quickly that I didn't know how to use my foodsaver, and had to go watch a video on youtube, once I got back it worked a lot better after I retrieved the unit from the trash bin and started using it correctly.

http://i373.photobucket.com/albums/o...929_135844.jpg

Step Eighteen: Label the varietal, year, and weight for easier identification in the freezer. I didn't do this last year with all of the hops I bought, and it really made for some "interesting" beers as I guessed at which was which, usually unsucessfully.

http://i373.photobucket.com/albums/o...929_140008.jpg

At this point I needed a break, it took me a full hour to get to the point where I had one bag sealed, and I didn't even want to think about how late I was going to be staying up getting this done. I chose to give thanks to Ken for making me force my way through all these cascade hops.

http://i373.photobucket.com/albums/o...929_140050.jpg

lotbfan 09-30-2012 06:14 AM

Repeat these steps for 6 hours...

For the most accurate recreation of my method, be sure to forget that you had promised your wife that today was date night, refuse to answer the phone when work is calling so you can later solve a problem that is 4X bigger than it had to be, and make sure to rub your eyes with your lupulin covered fingers at least 4 times.

I was able to eventually turn a car load of these

http://i373.photobucket.com/albums/o...929_141015.jpg

into this

http://i373.photobucket.com/albums/o...929_215815.jpg

and eventually all of this

http://i373.photobucket.com/albums/o...929_215800.jpg

And that is how I spent an entire week turning one car load of free hops into 108 ounces of dried and bagged ready-to-brew-SNPA goodness at a cost of $21.00 worth of foodsaver bags. Next year I am going to just work another couple of hours on a Saturday and pay someone else do this for me... but the adventure was fun!

Thanks for watching.

FuzzeWuzze 09-30-2012 06:21 AM

Lol nice story, someone the SO knows had two plants, one Magnum and one cascade so ive been going there the last few weekends raiding the plants at his request since he cant do anything with them this year.

Everything you said was my life last weekend...my arms looked like i fought off a pack of cats, and itched something fierce from the oils. I didnt have nearly as much dedication as you, but i didnt want to tear down their plants(i dont know them very well) so i was stuck picking them on foot and on a small step ladder...so didnt come up with nearly as much as you

First weekend, 6.5oz Magnum, 3.5oz Cascade dried...just today i w ent and got some more, ill probably have 5oz magnum 4oz cascade...

Like you said, it made me realize how little we pay(atleast here in Oregon) for fresh whole hops...i spent probably 4-5 hours of time for 10oz of hops worth $20 lol....basically less than minimum wage lol, so as you said it maybe just better to work a few extra hours...but it hasnt deterred me from wanting to grown my own plants next year. I think being able to pull the plants down would cut some of the time off.

Turned this
https://dl.dropbox.com/u/2798684/201...2012.41.41.jpg

Into this
https://dl.dropbox.com/u/2798684/201...2018.43.35.jpg

Obliviousbrew 09-30-2012 06:25 AM

NIce write up!

lotbfan 10-04-2012 02:15 AM

Thanks, now I just need to figure out how to use all of them!


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