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-   -   Temperature Controller Box: A portable solution (http://www.homebrewtalk.com/f51/temperature-controller-box-portable-solution-128443/)

Boerderij_Kabouter 07-17-2009 11:38 AM

Temperature Controller Box: A portable solution
 
So I have seen a lot of people interested in a temperature controller they can use for a fridge or freezer but do not want to install directly into the unit. Many people in this situation opt for the Ranco or Johnson controllers.

I prefer the adaptability of the LOVE controllers because they are more programmable and can be used for whatever purpose and in whatever way you want.

For this project I used a LOVE TS2-2100 two stage controller, a gfci outlet, an extension cord, a waterproof box, and some spare 14 ga. wire.

First for wiring information look here:

http://www.homebrewtalk.com/f11/love-temp-controller-series-ts-wiring-diagram-2008-a-88369/

This is my brother's new controller box and how we programmed it...

http://www.homebrewtalk.com/gallery/...m/CIMG2967.JPG

http://www.homebrewtalk.com/gallery/...G2968.JPG?2645

http://www.homebrewtalk.com/gallery/...m/CIMG2969.JPG

That is the probe sticking out the back. He just cut a hole in the back so he can pull out the probe and push the excess cord into the box. He secured the probe cord with an anchor to avoid accidentally pulling out of the unit.

http://www.homebrewtalk.com/gallery/...m/CIMG2966.JPG

The outlet is a two circuit outlet. The top receptacle is wired to the first relay and the bottom receptacle is wired to the second relay. This unit can be used for heating and cooling.

Wiring diagram: Disregard the programming cues at the top, read below:

http://www.homebrewtalk.com/gallery/...TSS2-21002.bmp

Here is how to program the unit:

When you first plug the controller in and fire it up a buzzer will sound and ErP will flash on the screen. Here is how to enter your controller into single probe mode:

1. Press and hold the "SET" button for 8 seconds or until "0" flashes on the screen.
2. "0" is the code to grant access to the controllers programming and can be changed to any digit 0-999 to selectively allow access tot he controller.
3. Press "SET" again to tell the controller "0" is the correct code ("0" is the default).
4. Now a parameter will be flashing on the screen. Cycle through the parameters using the "up arrow" until you reach "P5".
5. Press "SET" to enter "P5" programming.
6. Press the down arrow sot hat "1" is displayed on the screen. This indicates single probe operation.
7. Press "SET" again to select single probe operation and return to the parameter screen.
8. Press "SET" and the "down arrow" simultaneously to exit the parameter screen.

You are now operating normally in single probe operation.

To program the controller to work properly with heating and cooling as we have discussed above... follow the same programming steps (now that the beeping has stopped ) to enter parameters "r0"=dep, "r2"=1.5, "c1"=dir, "c2"=inv, and "SP2"=-1.5.

Your programming is now complete and your controller ready to use. To exit the programming screen press set and the down arrow simultaneously.

To set your controller to your desired temperature, press "set" once. "SP1" temperature will flash. Use the arrows to select your desired temperature. Press "set". "SP2" temperature will flash, press "set" again to operate controller at your desired temperature.

.................

"SP2" = -1.5 allows the controller to bring the chamber to temperature without over/under shoot. The temperature will glide to the set point.

............................

This design is best used with a fridge plugged into the first relay (top receptacle) and a heater plugged into the second relay (bottom receptacle). In this arrangement, the controller will cool and heat the chamber to maintain whatever set point you have set regardless of ambient temperatures. For example, you can ferment a lager at 50, raise to 68 for a D-rest, then drop incrementally to 34 just with the push of a button in any temperature environment. It is a very nice thing to be able to do and is my favorite part of my brewery.

I hope this helps. If you would like to see some more info on this controller check out my fermentation build thread in my sig.

Trubadour 07-17-2009 12:05 PM

That's some great info. Do you have a heating element hooked up to your fermentation box to raise the temps, or does it simply turn off the cooling element until it reaches the desired temp?

Boerderij_Kabouter 07-17-2009 12:08 PM

I have a small heater fan from "enter big box store here". It cost $14 with tax and heats while circulating the air.

http://www.homebrewtalk.com/gallery/...m/CIMG2446.JPG

EvilGnome6 07-17-2009 12:43 PM

I thought it wasn't possible to split a GFCI outlet.

Boerderij_Kabouter 07-17-2009 12:46 PM

I think he did... Maybe I am wrong and he plans to add a second GFCI outlet for the heating??? Maybe that is the case. Thank you disgruntled meat cutting gnome.

if it is impossible to split a GFCI, don't do that :D just wire a second outlet to the second relay.

EvilGnome6 07-17-2009 01:02 PM

I was actually hoping you knew some trick I didn't. :)

Boerderij_Kabouter 07-17-2009 01:14 PM

I'll ask him.

freddyb 07-17-2009 01:20 PM

I like it. Looks similar to mine, but I'm using an arduino at the moment so I need to connect it to a PC when I want to change the temp value. It's a bit of a pain. I wired the arduino to pull power from a AC/DC transformer in the box so it is standalone. I'm thinking about switching to a temp controller like your setup so that it's easier to see/change the setting values.

http://img268.imageshack.us/img268/6925/dsc00125t.jpg

http://img232.imageshack.us/img232/1664/dsc00126f.jpg
Heat sink for the SSR was stolen from a PC. Phone jack is used for connecting my temp probe.

In the winter I used it to control an aquarium heater in a water bath. Now it's controlling a fridge. I might use it for temp control on my eHLT if I find it to be too inconvenient to just keep an eye on it and manually control the temp.

Boerderij_Kabouter 07-17-2009 01:25 PM

I like the power cord and on/off switch idea. That looks really nice.

freddyb 07-17-2009 02:05 PM

Quote:

Originally Posted by Boerderij_Kabouter (Post 1438387)
I like the power cord and on/off switch idea. That looks really nice.

Thanks. It's stolen from a busted PC power supply. I'll have to check the wire gauge and switch rating, etc. before I hook it to my 1440 watt element in the eHLT. I might need to do some upgrading.


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