Spike Brewing 12.5 Conical Fermenter Giveaway - Enter Now!

Home Brew Forums > Home Brewing Beer > DIY Projects > single tier, brutus-ish, herms build

Reply
 
LinkBack Thread Tools
Old 05-28-2012, 06:59 PM   #1
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default single tier, brutus-ish, herms build

So after saving money and squirreling away parts for over a year, I finally started building my new rig. I have thirty something batches in on my old system, and have brewed some great beer on it but it is time to move up in the world here is my old system

forumrunner_20120528_145559.jpg

So their is very few original ideas on this if any. Thanks to all on the forum who have inspired me and helped me out. I started with 50 feet of 1 1/2" mild steel square tubing and used the horizontal bandsaw at work to cut the 45's. All welding I did with a little hobart mig

forumrunner_20120528_145906.jpg



forumrunner_20120528_145937.jpg

__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 07:01 PM   #2
jtkratzer
Senior Member
HBT_LIFETIMESUPPORTER.png
Feedback Score: 0 reviews
 
jtkratzer's Avatar
Recipes 
 
Join Date: Oct 2010
Location: Lititz, Pennsylvania
Posts: 2,805
Liked 38 Times on 38 Posts
Likes Given: 4

Default

Sweet. More pictures. How about some more details of where you're planning to end up.

jtkratzer is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 07:07 PM   #3
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default

Once I got the frame welded up, I started cutting and tacking in diagonal pieces for the kettle support/burner mount

forumrunner_20120528_150147.jpg

I then took some 4" 16 gauge sheet metal I found on the scrap pile/at work and bent them into circles for the heat shield burner mount (PITA)


Click image for larger version

Name:	ForumRunner_20120528_150147.jpg
Views:	555
Size:	7.0 KB
ID:	62794

I then tacked some nuts to the burner well and used appropriate bolts to mount the burners/shields to the stand itself. After tons of grinding I went back and added kettle standoffs and my panel mount

forumrunner_20120528_150655.jpg




forumrunner_20120528_150339.jpg

forumrunner_20120528_150724.jpg  
__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 07:15 PM   #4
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default

I then started on the panel, the encolsure and switches are from pioneer

forumrunner_20120528_151404.jpg

breaker, two auber pid's and their deluxe probes, nema twist lock pump connections. My jigsaw made a mess of the paint, so I'll be refinishing it soon

forumrunner_20120528_151214.jpg

Gonna use honeywell hot surface ignition with a robert shaw valve on the hlt burner, and eventually the boil burner, but it isn't in the budget for now


Her it is as of now, should have it painted and gas plumbed soon...stay tuned....

forumrunner_20120528_151514.jpg  
__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 07:28 PM   #5
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default

Quote:
Originally Posted by jtkratzer
Sweet. More pictures. How about some more details of where you're planning to end up.
One of my biggest goals was to eliminate all brass from my rig and add another pump to recirc the herms water. Then I got all carried away and decided to start from scratch and automate, the old rig is sold to a budding all grain brewer here locally. I kind of hate to see it go, but the time they are a changin' as they say. I am not interested in having a totally automated, hands off rig, but I do want to be able to hold temp accurately for replication purposes. Don't know if that was any help

Also sorry the pics got out of order (stupid mobile app)
__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 09:12 PM   #6
HDIr0n
HBT_SUPPORTER.png
Feedback Score: 6 reviews
 
HDIr0n's Avatar
Recipes 
 
Join Date: Oct 2010
Location: Missouri City, Texas
Posts: 532
Liked 26 Times on 24 Posts
Likes Given: 14

Default

What fuel source are you using? I am looking into doing a similar HERMS setup for the HLT.

__________________

My Brutus 20 build

My Brutus/1550 Failed build

“Fermentation may have been a greater discovery than fire."

– David Wallace

HDIr0n is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 09:22 PM   #7
jtkratzer
Senior Member
HBT_LIFETIMESUPPORTER.png
Feedback Score: 0 reviews
 
jtkratzer's Avatar
Recipes 
 
Join Date: Oct 2010
Location: Lititz, Pennsylvania
Posts: 2,805
Liked 38 Times on 38 Posts
Likes Given: 4

Default

I wanted electric and HERMS for mash control. The rest, I like to get my hands dirty.

__________________
Dual Stage Fermentation Chamber Build

My e-Brew Magic HERMS build
jtkratzer is offline
 
Reply With Quote Quick reply to this message
Old 05-28-2012, 09:25 PM   #8
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default

Quote:
Originally Posted by HDIr0n
What fuel source are you using? I am looking into doing a similar HERMS setup for the HLT.
Low pressure propane, I have a low pressure regulator, but still working out the plumbing
__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Old 05-29-2012, 12:50 AM   #9
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default

Forgot to talk about that horizontal saw, it is older than my dad and eats blades like crazy. Also the blade tends to drift/wander regardless of where I set the guides, so there really isn't a square cut anywhere. Luckily, with the help of my 90 degree magnets, I was able to make the stand itself relatively square, it just took lots of fill welding and grinding. My little 4" grinder has had its tongue lolled out for the past few days. Also, when you swing the fence around to cut 45's, you can't clamp in anything shorter than 7" so I had to make this makeshift fence when it came time to do the gussets in the burner wells. Also put up another angle of my panel mount, in case anyone has critical feedback. I would rather go back and change things now. Plan to paint and plumb in the next couple days

forumrunner_20120528_204842.jpg   forumrunner_20120528_204926.jpg  
__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Old 06-15-2012, 06:02 PM   #10
wncbrewer
Feedback Score: 0 reviews
Recipes 
 
Join Date: Feb 2011
Location: sylva, NC
Posts: 431
Liked 13 Times on 11 Posts
Likes Given: 1

Default

Its been a while, but I finally got the panel and pumps mounted and the gas mostly plumbed. Still need a couple fittings before I can leak test and fire it up. I swear I think lowes doesn't stock some fittings intentionally so that you have to buy two where one would work. Haven't mounted the manifold to the stand yet in case I need to fix a leak

forumrunner_20120615_140134.jpg   forumrunner_20120615_140205.jpg  
__________________
wncbrewer is offline
 
Reply With Quote Quick reply to this message
Reply


Quick Reply
Message:
Options
Thread Tools