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-   -   My beer fridge build (http://www.homebrewtalk.com/f51/my-beer-fridge-build-308192/)

saulverde 02-27-2012 01:33 AM

My beer fridge build
A two way regulator, two three way gas distributors with valves, 43’ of ” beverage line, 12’ of 3/16” beverage line, 12 ball lock connectors(6 gas, 6 beverage), 30 hose clamps, 10 lb co2 tank, 6 faucets, 6 tap handles, 6 four inch shanks, 6 shank nuts, 6 ” barbed fittings, 6 faucet washers, 6 keg rebuild kits.

Co2 tank with valve removed. In order for the co2 tank to function horizontally the tank must be modified. I used a crescent wrench and cheater bar to remove the valve.

I added an anti siphon tube that goes just to the point in the tank where cylinder diameter has leveled out. You want the end as close to the wall of the tank as you can without rubbing. The tank must be re-certified after you do this.

Tubing cut: 3 7’ lengths of ” beverage line for low pressure beers, 3 4’ lengths of 3/16” beverage lines for high pressure beers, 6 3’ lengths of ” gas line, 2 2.5’ lengths of ” gas line.

I connected the shank nuts/barbed ends and liquid disconnects to my serving lines with hose clamps. I connected the 2 2.5’ lines from my regulator to the two distributors with hose clamps. I connected the 6 3’ lines to the distributor outputs with hose clamps. I did not install the gas disconnects because they will not fit through the gas line cut outs I make later on.

Fridge door removed for easier drilling. I have marked out equal spacing. I installed the taps low enough to come into where the butter and egg trays used to be in the fridge. I made sure to come far enough down and in from the edges to have a mostly flat surface to tighten the shank nuts to. Once mapped out I used a metal punch to mark the drill sites, this will keep the drill from walking on the next step.

I used a 1” hole cutter from Lowes for drilling. It was made for wood so by the 6th hole it was pretty much toast but it was only $6 and I couldn’t find a metal one. I used a metal file to clear burs from the hole edges after drilling.

The holes were a little large so I cut 2” pieces of weather stripping felt that I had in my shop.

I inserted them like this and threaded the shanks into the holes. It was tedious but everything was very snug once complete.

Shanks threaded through the felt/door.

Then I flipped the door over and installed the nuts. This completed the modification of the door.

This is the bottom shelf of the fridge. I cut one set of vents out on either side of the center support piece to run the gas lines through.

I drilled 1/32” holes in the rear hump of the fridge just deep enough to get past the plastic, no deeper because the compressor and lines are located in that hump. These holes will act as guide holes for the screws. I used some 1” screws to mount into the plastic. The one on the right is mounted higher so that the gas line doesn’t hit the body of the one of the right.

I installed the shelf and ran gas lines through vent holes.

I then attached the gas disconnects with hose clamps.

After getting the gas lines installed I reinstalled the door and tightened the beverage lines to the shanks. The 7’ low pressure lines are on the left so I have plenty of slack to open the door. The bottom shelf of the door does a pretty good job of storing unused lines for now.

I could not find a place that filled tanks, only swapped them. On the plus side I ended up with an aluminum one, on the down side all my tank mods were for nothing. You should never use a co2 tank on its side, you run the risk of liquid co2 ruining your regulator. I tested at various angles without the regulator on to see at which point liquid co2 was expelled. Do this outside or in a well ventilated area if you are going to. As it turns out a soda can provided me with just enough tilt. I had to elevate the front of the shelf to accommodate this angle which gives the shelf a slight back slant now but it all worked. I do not recommend anyone doing this. It is in here mostly as accurate reporting of my process.

I connected my gas and liquid disconnects to the three kegs I had ready and waiting. The fridge will fit 3 more with a ” clearance. It is a tight fit but I did dry fit them to make sure all of my math was correct before tapping the door.

Then I smiled.

***Added Details***
The system is balanced for 37 degrees. The high pressure taps are 12psi and low pressure taps are 6.5 psi.

lhd7osc 02-27-2012 12:01 PM

Very awesome! I guess my only question: The glass at the bottom can’t or won’t hold the weight of six corney kegs? I think you might have to put in wood or something more sturdy. Other than that....very kick ass set-up! You best get to brewing to fill that badboy up!

saulverde 02-27-2012 12:51 PM

That is a concern but I won't know until they are in there. If it's going to break it will be in the front center. I may put a wood support there just to be on the safe side but the front of the shelf has a metal bar across for support. I'll let you know how that goes this weekend with I load it the rest of the way up. I like being able to look down and check my regulator pressures.

I guess I could sit always on it and see if it fails:)

saulverde 02-27-2012 12:56 PM

I just checked and the way it is in there now, the co2 cylinder is pretty snug under the shelf. any pressure I applied seemed to transfer to the bottom of the fridge without any flexing of the shelf. I'll just have to be sure to remove the kegs before changing co2 tanks.

Markd27 02-27-2012 01:08 PM

Sweet build, congrats.

FirstStateBrewer 02-27-2012 06:36 PM

There's room for six corney kegs in that fridge? Can you post a pic of all the kegs crammed in there?

saulverde 02-27-2012 07:57 PM


I know where you are coming from. I was fully prepared to make it a 5 tap system on build day if needed. It was close. When I planned it I had 2" front to back clearance and less that 1/2" side to side. The interior of the fridge seems to narrow as it goes up. I have the 1/2" at the bottom of the kegs but at the top clearance is just a hair above not fitting.

After looking at the pic it's not the clearance that changes. In order to fit them all in the two outside kegs have to be all the way against the wall of the fridge. There is a small lip on the edge of the shelf that tilts them slightly inward.

Oldskooler 12-31-2012 03:33 PM

Nice work, you have talent.

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