Home Brew Forums > Home Brewing Beer > DIY Projects > mash tun manifold design




Reply
 
LinkBack Thread Tools Display Modes
Old 01-08-2013, 05:11 PM   #1
Mean Old Man
Feedback Score: 0 reviews
 
GrogNerd's Avatar
Recipes 
 
Join Date: Oct 2012
Location: Sterling, VA
Posts: 1,411
Liked 248 Times on 193 Posts
Likes Given: 52

Default mash tun manifold design

need help with the design of my manifold for the mash tun

will be purchasing the Coleman 70 quart extreme. Interior measures 24½ in wide and 10½ in deep on the bottom

calculations from Palmer's How to Brew, I've figured my spacing between 3 legs at X=3, so the distance from the wall is X/2 = 1½

wouldn't be a problem if I could find a ½" CPVC cross fitting. the middle leg would plug into one end, the pipes out to the side legs would fit on either side and the connections to the spigot and out would be on the opposite end.

can't find one. I found stainless cross fittings, which I could use with stainless to CPVC fittings, but all that would double the cost of the manifold

so, without a cross fitting, here's the design I came up with:
(pipes are GREY, T sections BLUE, elbows GREEN)
manifold-design-1.jpg

my other design is going straight out the spigot from the middle leg with caps at the end of the outer legs. disadvantage of this design is the length of tubing the wort has to travel from the ends of the outer legs
(capped end in RED)
manifold-design-2.jpg

any suggestions for better design?


"use a bazooka screen" is NOT a good suggestion, nor a better design


__________________
"It's all beer, it's all good." - Words of House Grog
"I'm only happy when I'm suffocating yeast" - Rob Grog
"Homer no function beer well without" - Homer Simpson

drinking: Sweetpea's Mock Maibock, BigHair Belgian Pale Ale, O'Rob's Irish Red, Rob's 50th SMaSH ESB, Feet & Ass Mild - bottle conditioning: CLB's Red Barley Wine - primary: DB 8 Point IPA Clone - on deck: Belgian Pale Ale
GrogNerd is offline
 
Reply With Quote Quick reply to this message
Old 01-08-2013, 05:58 PM   #2
Feedback Score: 0 reviews
Recipes 
 
Join Date: Jul 2011
Location: Glenview, IL
Posts: 3,940
Liked 235 Times on 218 Posts
Likes Given: 87

Default

This is mine, all copper, no solder so it can be taken apart to clean, holes are drilled on the underside about every 1/2". Works great!




__________________
Nothing Left to do but smile and drink beer.....

The Commune Brewing Company-Perfecting the "art" of beer since 2010
duboman is offline
 
Reply With Quote Quick reply to this message
Old 01-11-2013, 04:57 PM   #3
Feedback Score: 0 reviews
Recipes 
 
Join Date: Sep 2012
Location: Chantilly, VA
Posts: 4
Default

Here is mine. Didn't use solder and made cuts every half inch with a hacksaw.


BeerSurfer is offline
 
Reply With Quote Quick reply to this message
Old 01-11-2013, 05:33 PM   #4
Feedback Score: 0 reviews
Recipes 
 
Join Date: Mar 2011
Location: Riverside, CA
Posts: 205
Liked 4 Times on 3 Posts
Likes Given: 6

Default

Your first design looks good... Just lay it out in the cooler (the joints) before you start cutting, and make sure you have clearance to get to the outlet port on the cooler...

There is no one 'right way' . . .
I would put your cuts or holes on the underside of your pipes...

Looks good!
__________________
On Tap: Chocolate Palomino Chocolate Oatmeal Porter
On Tap: Black Sand Foreign Extra Stout
On Tap: Gold Dust Pale
In Secondary: Gold Dust Pale (bottles conditioning)
In Secondary:
In Primary: O'Rally Red Amber
Next up: not sure yet
socalboomer is offline
 
Reply With Quote Quick reply to this message
Old 01-11-2013, 09:37 PM   #5
Feedback Score: 0 reviews
Recipes 
 
Join Date: Nov 2011
Location: Visalia, CA
Posts: 573
Liked 93 Times on 68 Posts
Likes Given: 3

Default

What's the general consensus on holes versus slats?

Getting ready to ditch my braided coil.
snaps10 is offline
 
Reply With Quote Quick reply to this message
Old 01-11-2013, 10:28 PM   #6
Mean Old Man
Feedback Score: 0 reviews
 
GrogNerd's Avatar
Recipes 
 
Join Date: Oct 2012
Location: Sterling, VA
Posts: 1,411
Liked 248 Times on 193 Posts
Likes Given: 52

Default

personal preference. for me, both are within tolerance

I haven't decided which yet
__________________
"It's all beer, it's all good." - Words of House Grog
"I'm only happy when I'm suffocating yeast" - Rob Grog
"Homer no function beer well without" - Homer Simpson

drinking: Sweetpea's Mock Maibock, BigHair Belgian Pale Ale, O'Rob's Irish Red, Rob's 50th SMaSH ESB, Feet & Ass Mild - bottle conditioning: CLB's Red Barley Wine - primary: DB 8 Point IPA Clone - on deck: Belgian Pale Ale
GrogNerd is offline
 
Reply With Quote Quick reply to this message
Old 01-12-2013, 06:46 PM   #7
Feedback Score: 0 reviews
Recipes 
 
Join Date: Mar 2011
Location: Riverside, CA
Posts: 205
Liked 4 Times on 3 Posts
Likes Given: 6

Default

I like holes but see no reason to be all dogmatic one way or the other...
__________________
On Tap: Chocolate Palomino Chocolate Oatmeal Porter
On Tap: Black Sand Foreign Extra Stout
On Tap: Gold Dust Pale
In Secondary: Gold Dust Pale (bottles conditioning)
In Secondary:
In Primary: O'Rally Red Amber
Next up: not sure yet
socalboomer is offline
 
Reply With Quote Quick reply to this message
Old 01-12-2013, 09:28 PM   #8
Feedback Score: 1 reviews
Recipes 
 
Join Date: Oct 2010
Location: Delaware
Posts: 857
Liked 20 Times on 19 Posts

Default

I first tried slots but it severely weakened the design, so I drilled lots (I mean lots!) of 1/16" holes. Must stronger.
__________________
DIY stuff...
- Bar
- S/S mash paddle, PEX manifold
brew2enjoy is offline
 
Reply With Quote Quick reply to this message
Old 01-12-2013, 10:00 PM   #9
Feedback Score: 0 reviews
Recipes 
 
Join Date: Nov 2010
Location: philadelphia, pa
Posts: 190
Liked 2 Times on 2 Posts
Likes Given: 2

Default

I use the same cooler and made up the manifold with '90' and 'T' fittings only (with the exception of the bulkhead fitting out of the Tun)
I used 1/2 cpvc and did not glue it up... it's a friction at room temp but tightens up nicely when heated to mash temp- never had it come apart during a mash and pulls apart for cleaning easily later.
I used 4 tubes across the long dimension of the mashtun, with the outer lengths about 1" from the walls and the inner tubes about 1" from the outer tubes
Tried to do an illustration using text but it didn't come out right... don't want to confuse the issue.
I have never had a stuck mash using this manifold and would recommend it as a simple, easy to clean option for a rectangular cooler like the coleman
I'll try to add a picture or two in a subsequent post
chrisdb is offline
 
Reply With Quote Quick reply to this message
Old 01-12-2013, 10:22 PM   #10
Feedback Score: 0 reviews
Recipes 
 
Join Date: Nov 2010
Location: philadelphia, pa
Posts: 190
Liked 2 Times on 2 Posts
Likes Given: 2

Default

a couple pix, assembled and broke down for cleaning






chrisdb is offline
dtfleming Likes This 
Reply With Quote Quick reply to this message
Reply

Quick Reply
Message:
Options
Thread Tools
Display Modes


Similar Threads
Thread Thread Starter Forum Replies Last Post
DIY Mash/Lauter Cooler Tun - Manifold Design momobono DIY Projects 3 06-06-2012 09:01 PM
Manifold Design Question huge1s General Beer Discussion 2 07-26-2011 07:18 PM
Mini mash tun manifold design Wooster Equipment/Sanitation 5 10-28-2010 04:32 PM
new manifold design??? Ryno All Grain & Partial Mash Brewing 9 05-20-2009 10:09 PM
Which manifold design D*Bo Equipment/Sanitation 3 11-28-2007 04:31 AM



FOLLOW US ON