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Old 01-23-2012, 02:46 AM   #41
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Alllllriiiiight! I finally got the gas manifold all put together and the chiller mounted. I forgot to take pics of the chiller so I'll have to add it later.

So, I ended up using yellow teflon tape on all of my gas connections and haven't had any leaks. I went ahead and ran all three burners as low pressure which meant I only had to buy one regulator for the whole deal. As far as propane is concerned, all I have left is to mount the pilot lights and the thermocouples.

Here's the manifold with the valves:



Where the manifold attaches to the hose that's attached to the tank. I had to use a 1/2" FIP to 3/8" FIP connected to a 3/8" MIP nipple to fit the hose.



One of the valves. You can see that the pipe goes into the gas rated ball valve and then into another 2" pipe and then threads directly into the valve. On the output of the valve you can see the connector that came with the hose. It's a 1/2" MIP to 3/8" Flare fitting with a built in safety valve.



This is the connector to the burner. I've seen quite a few people in other threads with questions on how to connect these to the burner. The fitting here is a 3/8" Flare to 1/4" FIP.



I drilled the orifices for all three burners. On one of the bigger banjos, a 3/32" bit did the trick. On the other, I ended up going to a size 40 wire gauge bit to get a flame that was more blue than yellow. That one was a real B*. It would give me an ok flame but would pulse for some reason where the other orifice worked fine after drilling it once to 3/32".



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Single Tier Wooden Brutus build
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Old 01-25-2012, 12:46 AM   #42
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I just skimmed the thread, but I didn't see anyone mention charing or burning of the wood. Unless you put some shielding on the sides near the burners, you will eventually burn the wood.

I'm jealous of your stand though. I have a 3 tier wood stand now, but I want to build a single tier soon. I'm also thinking of going electric, so I may have to copy your design.
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Old 01-25-2012, 04:12 AM   #43
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I painted the inside of the upper level with black high temp paint. I know this won't do much to keep the wood from charring but I've been on other threads for guys who built wood single tiers like this and they said they haven't had issues with it. Either way, I sandwiched some aluminum flashing between the 2x6 and that top layer of trim and then bent it down over the wood.
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Single Tier Wooden Brutus build
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Old 01-25-2012, 12:19 PM   #44
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The flashing should help, but I'm not sure about the paint. The paint may just make it harder to see when it starts to char. I wish you the best of luck with it.
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Old 01-25-2012, 05:23 PM   #45
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Quote:
Originally Posted by mightynintendo
Where is a good place to buy small quantities of angle iron?
Scrap yards or scrap piles at a metal supply company.
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Old 02-09-2012, 05:58 PM   #46
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Could you give a little more detail on your weldless thermometers and ball valves? How did you install them? What parts did you use? Do they work well? How did you choose location? Etc.? I'm getting ready to finish my keggle and would really appreciate the insight!
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Old 02-09-2012, 06:21 PM   #47
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I got the wedless fitting with the ball valves in kit form from BargainFittings.com and my weldless sightglasses with thermometers I got from BrewHardware.com . They're prices are great, the shipping was quick and saved me the hassle of having to piece them together. Normally, I'll do something the hard way if it will save me a couple bucks but this really was worth it.
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Flying, golfing, boating and brewing. The first is my job. The other three I wish were my job.

“I like beer. On occasion, I will even drink beer to celebrate a major event such as the fall of Communism or the fact that the refrigerator is still working.”

Single Tier Wooden Brutus build
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Old 02-09-2012, 10:23 PM   #48
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Quote:
Originally Posted by CollinsBrew View Post
I got the wedless fitting with the ball valves in kit form from BargainFittings.com and my weldless sightglasses with thermometers I got from BrewHardware.com . They're prices are great, the shipping was quick and saved me the hassle of having to piece them together. Normally, I'll do something the hard way if it will save me a couple bucks but this really was worth it.
Awesome! Thanks, man.
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Old 02-11-2012, 05:19 AM   #49
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The control box has been underway for a little while now...actually, a couple of them. I've made more than one with different wood and this is the first one that I like. Go figure it would be made out of the most costly wood. The box is made from a nice piece of solid poplar. I chose it because it's closer in color to the pine used for the stand but it generally milled a lot straighter than even the more high quality pine at Lowes and, it's a bit cheaper than oak.

The top is the same poplar that I cut into strips, mitered and dado cut to inset the plexi-glass for mounting my switches and temp controllers. The bottom panel is on my work bench and will have the other electrical components attached to it.

Two Controllers, Off-Auto-On switches for the controllers, pump power switches and main power switch.



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Flying, golfing, boating and brewing. The first is my job. The other three I wish were my job.

“I like beer. On occasion, I will even drink beer to celebrate a major event such as the fall of Communism or the fact that the refrigerator is still working.”

Single Tier Wooden Brutus build
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Old 02-11-2012, 07:06 PM   #50
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nice... but your new problem is you have to make your wiring clean enough to show off!!


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