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Old 02-09-2012, 01:40 PM   #1
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Default Filling a hole in a jet burner cast body

I'm using the 23 tip jet burners on my brew stand. One of them had a pin hole leak in the cast body. I called them and they sent another one. That one had an even worse defect. I called them and they sent another. That one was fine.

My brew stand is now good to go, but I'm wondering if there's anything I can do with the burners with flaws (they didn't want the bad ones back). Is it possible to weld this cheap cast crap? I wondered about something as simple as JB weld, but wasn't sure about the temps it can handle.

Thanks for any suggestions.


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Old 02-09-2012, 02:01 PM   #2
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I'm very much a beginner welder so I'm no expert but it's my understanding that cast iron is a pain to weld. That said, it's not going to be subjected to the kinds of pressures that say a cast iron engine block would be subjected to. I'm not sure what temp rating is for JB, but I once had an exhaust shop use it to temporarily plug an exhaust leak on my car while they were waiting for their new welder to be delivered. So I'd give it a shot...grind off any paint and put a good sized glob on there and give it plenty of time to cure before firing it up. Brazing may be another option but if it's a pinhole it might not be big enough for the brazing material to flow into.
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Old 02-09-2012, 02:16 PM   #3
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Looks like JB Weld should be fine for your burner, according to their site it is rated up to 500*F - http://jbweld.net/products/jbweld.php
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Old 02-09-2012, 03:51 PM   #4
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Default Ni-rod

You need a high nickel content rod for cast iron. Most weld shops should do it for you since these rods are expensive. Cast iron has whole carbon and dissolved carbon in the mix so it wants to crack from whole carbon particle to whole carbon particle. You can try heating casting cherry red. Weld it and stick it in a pail of sand so it cools slowly and it may not crack. 7018 would be my choice for this attempt if you can't get Ni-rod
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Old 02-09-2012, 03:57 PM   #5
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Alternatively, you could drill and tap the metal where it is flawed. Put a bolt or screw into the threaded hole along with some high temp sealant (RTV).
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Old 02-09-2012, 04:45 PM   #6
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Does it affect the flame?? If its a small hole I can't see a real problem.
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Old 02-09-2012, 05:30 PM   #7
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I had a burner with a hole I just used a dab of hi temp silicone and it was fine. Jb weld would work fine too. The burner itself doesn't get very hot.
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Old 02-09-2012, 07:06 PM   #8
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JB Weld would probably be the fastest and easiest patch for it. You can get high temperature epoxies as well, some are designed for patching automotive exhaust leaks, etc. but I think the JB weld would be fine in this case.


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