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08-30-2012, 01:02 PM
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#1
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Feedback Score: 0 reviews
Join Date: Sep 2010
Location: Ottawa, Ontario
Posts: 185
Liked 2 Times on 2 Posts Likes Given: 4
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Banjo burner heat shield
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I present to you my bango burner heat shield design. What do you think?
Here is the link to the google sketchup I made for it.
http://sketchup.google.com/3dwarehouse/details?mid=447685c4f0f5af7dfbe4d625ef97f18d
__________________
Primary #1: Hoppy LAN Party DIPA (>100 IBUs)
Primary #2: Irish Red
Primary #3: Belgian Trappist Pumpkin Ale
Primary #4:
Secondary:
Bottle/Kegged: Belgium Dubbel Blonde, Centennial Honey Blonde, Throwdown Oatmeal Stout, Throwdown Milk Stout, Festabrew Czech Pilsner, Hard Sparking cider On Deck: Varroa's Wee Scottish Heavy, hard sparkling cider
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08-30-2012, 05:00 PM
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#2
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Feedback Score: 0 reviews
Join Date: Jan 2010
Location: MD
Posts: 82
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That is a nice looking shield.
Any additional details on the construction (materials, plans, tools)?
Thinking I could use one of these :-)
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08-30-2012, 05:24 PM
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#3
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Feedback Score: 0 reviews
Join Date: Sep 2010
Location: Ottawa, Ontario
Posts: 185
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Plans are attached in the google sketchup link. I have a friend that works at a metal fabrication place and he cut the design from a sheet of galvanized steel (which I need to burn off before using) using a plasma CNC bench. You could cut it by hand with the right tools (jigsaw).
__________________
Primary #1: Hoppy LAN Party DIPA (>100 IBUs)
Primary #2: Irish Red
Primary #3: Belgian Trappist Pumpkin Ale
Primary #4:
Secondary:
Bottle/Kegged: Belgium Dubbel Blonde, Centennial Honey Blonde, Throwdown Oatmeal Stout, Throwdown Milk Stout, Festabrew Czech Pilsner, Hard Sparking cider On Deck: Varroa's Wee Scottish Heavy, hard sparkling cider
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08-30-2012, 10:49 PM
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#4
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Feedback Score: 0 reviews
Join Date: Jan 2010
Location: MD
Posts: 82
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Ah, excellent. Explains the immaculate fit and finish. I'm thinking I can hack up something similar functionally (tho not aesthetically).
Thanks for the input!
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08-31-2012, 12:04 AM
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#5
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Join Date: Jan 2012
Location: Chicago, IL
Posts: 782
Liked 74 Times on 62 Posts Likes Given: 64
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Are their vents on the back of the skirt of the keg to let the draft out? How dose it draft?
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08-31-2012, 12:25 AM
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#6
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Feedback Score: 0 reviews
Join Date: Sep 2010
Location: Ottawa, Ontario
Posts: 185
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I haven't tried it yet but if venting is needed I will use a hole cutting saw to drill a few holes in it.
__________________
Primary #1: Hoppy LAN Party DIPA (>100 IBUs)
Primary #2: Irish Red
Primary #3: Belgian Trappist Pumpkin Ale
Primary #4:
Secondary:
Bottle/Kegged: Belgium Dubbel Blonde, Centennial Honey Blonde, Throwdown Oatmeal Stout, Throwdown Milk Stout, Festabrew Czech Pilsner, Hard Sparking cider On Deck: Varroa's Wee Scottish Heavy, hard sparkling cider
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09-10-2012, 02:32 PM
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#7
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Feedback Score: 0 reviews
Join Date: Sep 2010
Location: Ottawa, Ontario
Posts: 185
Liked 2 Times on 2 Posts Likes Given: 4
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I had a chance to try the new heat shield this weekend. I brewed a 10 gallon batch of Irish Red. The shield was more efficient for boiling (I reached a boil faster) but it did have some issues. The heat built up underneath the heat shield and then spilled out under the sides of it. The heat that spilled out was super heated and it melted my rubber handle on my valve. I think I need to design a version 2.0 that is wider and has longer wings (and maybe a hole for lighting the burner).
__________________
Primary #1: Hoppy LAN Party DIPA (>100 IBUs)
Primary #2: Irish Red
Primary #3: Belgian Trappist Pumpkin Ale
Primary #4:
Secondary:
Bottle/Kegged: Belgium Dubbel Blonde, Centennial Honey Blonde, Throwdown Oatmeal Stout, Throwdown Milk Stout, Festabrew Czech Pilsner, Hard Sparking cider On Deck: Varroa's Wee Scottish Heavy, hard sparkling cider
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09-10-2012, 02:44 PM
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#8
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Feedback Score: 0 reviews
Join Date: May 2010
Location: Cincy, OH
Posts: 609
Liked 15 Times on 15 Posts Likes Given: 1
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Maybe a small "chimney tube" or vent out of the back or side to let the heat out & direct it away from the kettle/brewer/brewing area ?
__________________
"Brewers make wort, yeast make beer."
"Brewing beer is neither complicated nor expensive. It's the responsibility of the brewer to make it as complicated and expensive as their spouse & budget will allow."
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09-10-2012, 03:06 PM
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#9
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Feedback Score: 0 reviews
Join Date: Sep 2010
Location: Ottawa, Ontario
Posts: 185
Liked 2 Times on 2 Posts Likes Given: 4
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I will try a hole on the back for venting (and to make lighting easier) but I am also going to get a larger one made and compare the two models.
__________________
Primary #1: Hoppy LAN Party DIPA (>100 IBUs)
Primary #2: Irish Red
Primary #3: Belgian Trappist Pumpkin Ale
Primary #4:
Secondary:
Bottle/Kegged: Belgium Dubbel Blonde, Centennial Honey Blonde, Throwdown Oatmeal Stout, Throwdown Milk Stout, Festabrew Czech Pilsner, Hard Sparking cider On Deck: Varroa's Wee Scottish Heavy, hard sparkling cider
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09-10-2012, 03:21 PM
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#10
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Feedback Score: 0 reviews
Join Date: Mar 2012
Location: Detroit-Area, MI
Posts: 390
Liked 20 Times on 16 Posts Likes Given: 8
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I did a similar thing a few weeks ago. A buddy from work had some aluminum flashing left over from a project. I double-walled it and screwed it into the existing heat sheild using the bolts holding the burner. I hoped that double-walled it would hold up... As you can see, it got a little toasty.
It did decrease the time to boil, however, which was awesome! I either need to switch to steel or wrap the flashing over the outer legs, traveling upward along the bottom of the keggle. We'll see.
__________________
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“Terrorists, Sam. They’ve taken over my stomach. They’re demanding beer.” — Norm Peterson, Cheers
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