The plot thickens !
Check out these calcs :
http://homedistiller.org/dilute.htm. (near the bottom of the page)
I could have put 1.75 gallons of water in a corny and filled it with the 6.1% APA to make beach beer !!
To make it even easier, I sent the article I linked before to a brewing friend that's an engineer and his response was :
Sounds like a pain to have to boil it and cool it quickly, but not a bad
idea. I think you could put a top on it and cool it slowly. Here's an idea
so that it doesn't implode. Boil 2 or 4 gallons water (for 5 gallon or 10
gallon batch). Then dump the boiling water into a corny keg. Immediately
seal it and pump in come CO2. drain out the o2 once or twice and refill
with CO2. There will be no oxygen to absorb and because you pressurized it,
it will not want to implode as it cools.
Does anyone know how to calculate what psi I'd need to keep the corny from collapsing ?