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11-16-2007, 07:26 PM
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#1
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Feedback Score: 0 reviews
Join Date: Jun 2007
Location: Cary, NC
Posts: 47
Liked 1 Times on 1 Posts
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Polarware, Efficiency, Copper Manifold
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For the others out there with the Polarware brew pot (mine is 40qt), are you getting decent mash efficiencies with the Polarware false bottom?
I have consistently gotten lower yields than I'd like using the false bottom (~67-70%), and I'm guessing it's because of the large space under the false bottom (~1 gallon or so) and the outlet being on one side. So...
I said screw it and used my day off to build a copper manifold. It should give a better flow distribution. This is how it came out. I dropped a bit of food coloring in some water to see how it pulled. So far so good... no major bias in flow.
- Andy
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11-17-2007, 03:13 PM
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#2
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Broken Robot Brewing Co.
Feedback Score: 0 reviews
Join Date: Oct 2007
Location: Someplace, Nebraska
Posts: 4,694
Liked 61 Times on 53 Posts Likes Given: 115
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Sweet! I don't have a polarware, just a crummy Bayou Classic thin wall, but I royally screwed up the sidewall when I mounted my ball valve, PLUS I still don't have a hop screen for said ball valve.... so I'm seriously debating a new kettle purchase (or keggle, if people in town have any luck on their searching)
I definitely like that manifold though... that should be super cool in use!
Any worries about scorching wort due to "hot spots" though?
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11-17-2007, 05:43 PM
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#3
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Feedback Score: 0 reviews
Join Date: Jun 2007
Location: Cary, NC
Posts: 47
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In the past I've done mostly infusion mashes plus a bit of heating to adjust as needed. But yeah I'll have to watch out for scorching if I need to heat much.
What I'd really like to do is hook up a two-way valve so I can heat with steam through this same manifold and then change the valving to lauter... That's a little ways out though. If I end up doing that, I could have just used a cooler and saved the money. But no need worrying over that now.
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11-17-2007, 06:21 PM
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#4
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Feedback Score: 0 reviews
Join Date: Jun 2007
Posts: 91
Liked 4 Times on 3 Posts
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I thought the holes were supposed to point down?
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11-18-2007, 02:49 PM
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#5
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Feedback Score: 0 reviews
Join Date: Jun 2007
Location: Cary, NC
Posts: 47
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They can... I haven't soldered it yet. Any experience with different orientations???
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11-18-2007, 03:08 PM
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#6
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Feedback Score: 0 reviews
Join Date: Jun 2007
Location: Santa Clarita, CA
Posts: 260
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I have a copper manifold similar to yours. I made slotted holes with my sawzaw in a vise (don't have a jigsaw or bandsaw). The slots are about 1/8" wide and 1/3 thru the 1/2" copper tube. I placed the holes facing up. I was generous and have about 35 holes. I've read that a fast flow in mash out is good. My rationale is the bottom side of the tubing is smooth, and will allow a faster flow rate. I have never had a stuck mash yet, although I've only used it 5 times.
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11-18-2007, 03:15 PM
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#7
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Feedback Score: 0 reviews
Join Date: Jan 2007
Location: Cereal City, USA
Posts: 2,646
Liked 8 Times on 7 Posts
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Quote:
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Originally Posted by gonzo brewer
I have a copper manifold similar to yours. I made slotted holes with my sawzaw in a vise (don't have a jigsaw or bandsaw). The slots are about 1/8" wide and 1/3 thru the 1/2" copper tube. I placed the holes facing up. I was generous and have about 35 holes. I've read that a fast flow in mash out is good. My rationale is the bottom side of the tubing is smooth, and will allow a faster flow rate. I have never had a stuck mash yet, although I've only used it 5 times.
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how much does it leave in the bottom of the tun?
__________________
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grains in pounds(G) X 36(average points per gallon of grains) / batch size in gallons(g) = maximum efficiency(ME)
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11-18-2007, 04:16 PM
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#8
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Feedback Score: 0 reviews
Join Date: Jun 2007
Location: Santa Clarita, CA
Posts: 260
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The bottom of my manifold is about 1" from the bottom of the cooler. I tilt the cooler near the end of the runnings and get most out. I leave about 1/2 quart as "dead space".
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