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05-01-2010, 09:15 PM
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#11
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Senior Member
Join Date: Dec 2007
Location: north Georgia
Posts: 1,352
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Mr Malt might not be able to hear you... that post was from 2 years ago. 
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05-02-2010, 08:37 AM
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#12
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-1(+2.6)
Join Date: Mar 2010
Location: Germany
Posts: 518
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Quote:
Originally Posted by chefmike
Mr Malt might not be able to hear you... that post was from 2 years ago. 
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That's Dr. Malt. He didn't go to 8 years of Barley school to be called Mr.
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05-03-2010, 02:16 PM
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#13
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Senior Member
Join Date: Dec 2007
Location: north Georgia
Posts: 1,352
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Quote:
Originally Posted by suprchunk
That's Dr. Malt. He didn't go to 8 years of Barley school to be called Mr.
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ROTFLMAO!
apologies!!!!!!!
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05-03-2010, 02:52 PM
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#14
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Senior Member
Join Date: Jan 2009
Location: Albertville MN
Posts: 167
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Well, I will bring this one back from the depths.. here are my results...
Excerpts from a few different posts..
Quote:
Ok results from today's tests:
Let me just preface with I was a solid 83% (250 batches) with the stock gap of the barley crusher. Any tighter I would get mad grainbed compaction recirculating with my pump (HERMS system). Even at this crush I would have to keep the mashtun ball valve only open about a 1/4 turn. I am also a batch sparger. I looked into grain conditioning, not to increase efficiency, but to help with sticking, I brew a lot of wheat beers and rye beers (notoriously sticky)and would have to add rice hulls or I would literally not get a drip. I have been malt conditioning for about a year, but I never messed with gap, because all I wanted was flow. Recently (a few batches ago) I decided to start messing around with gap just for the heck of it. I brewed a beer with the gap set at .035 and netted about 95% efficiency with no hamper in flow (1/4 turn on ball valve) what so ever. I thought why not push it more..Today I brewed a beer with the gap set at .030 and netted about 98% efficiency, still without a hiccup in flow. Me being me, I wanted to push it even more. Mid way though the mash, I stirred everything back up and opened up the valve wide open, pumping about 5 gallons a minute(about the rate of a fully open garden hose)...guess what..IT NEVER COMPACTED! so I left it run wide open for the rest of the mash, mash out, and sparge. Now I am not really an efficiency nazi, but I found it pretty neat. The only down side so far that I can see is I ended up with a lot more "bits" of grain in the boiler even after a 60 minute recirculation and a solid 10 minute vourlauf (at 5gpm).
Bryan
Wayne is coming over to brew tomorrow, and I am setting my brewhouse efficiency at 96%!
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Quote:
Well Wayne came over and we brewed an amber cream ale. I figured efficiency at 96%, we conditioned the malt and went out to crush. Wayne actually confirmed my gap at being around .024 to .026 ( I was using the feeler gauges wrong). Well to make a long story short we hit 100% mash efficiency. We did a 10 gallon batch with 11.5lbs of grain! (10 2row, 1 c60, .5 carafaIII). We ended up with 13 gallons of wort at 1.041-42 (shooting for 12 gallons). We did some playing around in beersmith and found out that going from 75% to 100% is about 15 more gravity points from the same grain bill. Now as with my other batch of beer I ended up with a lot of grain bits in the boil kettle, even after the 60 minute recirculation, and a solid 20 minute vourlauf. I did have a slightly stuck sparge recirculation(quick stir and we were fine). All valves though were wide open again. We sampled the wort, and we did not pick up any off flavors, tannins, or anything. I am curious how these batches are going to taste..good, bad, or indifferent, since we are kind of pushing the envelope.
Wayne if you have anything to add, go for it.
Bryan
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Quote:
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Well, I don't really follow a rule, I go more by feel. I spritz and mix the grain. Its kind of hard to explain, but I go for a moisture content of, grabbing a handful of grain and squeezing it, then dump it out. I look for some grain to stick to my hand, then i go just a little bit more. It's not THAT critical to get prefect in my opinion, just more of a ball park thing. I use room temperature water in a spray bottle (100% RO). I have done it overnight, and right before. I usually do it right before I start heating my strike water.. so it sits there conditioning for about~30 minutes.
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Thread here
and here
PICTURES
Malt: Marris Otter
Barley Crusher motorized at 160RPM, crush set at .024-.026
Grain conditioned for about 10 minutes
Here is a Side By Side: (Left is Non-Conditioned, Right Conditioned)
Non-Conditioned Malt in Hand:
Non-Conditioned Close up:
Conditioned in Hand:
Conditioned Close up:
Hi-res pics here
Last edited by rabeb25; 05-03-2010 at 02:56 PM.
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05-03-2010, 03:11 PM
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#15
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Senior Member
Join Date: Dec 2007
Location: north Georgia
Posts: 1,352
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How was the flavor on those beers, if you recall.
This technique is useful on the pasta roller mills, as the gap setting is preset in increments. Going to the one that is slightly too fine a crush and conditioning the malt gives excellent crush.
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05-03-2010, 03:12 PM
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#16
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Senior Member
Join Date: Jan 2009
Location: Albertville MN
Posts: 167
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I should also add this cream ale had an addition of brewers grade corn syrup in the kettle (to get to the pre-boil of 1.037, sg of 1.042), and the preboil reading from the mash was 1.029, verified with 3 refractometers and 2 hydrometers.
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05-03-2010, 03:16 PM
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#17
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Senior Member
Join Date: Jan 2009
Location: Albertville MN
Posts: 167
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Quote:
Originally Posted by chefmike
How was the flavor on those beers, if you recall.
This technique is useful on the pasta roller mills, as the gap setting is preset in increments. Going to the one that is slightly too fine a crush and conditioning the malt gives excellent crush.
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They are still fermenting. I am really anxious to try these though. Thats why we picked a light cream ale. Wort samples tasted great!
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05-03-2010, 06:49 PM
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#18
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Senior Member
Join Date: Dec 2007
Location: north Georgia
Posts: 1,352
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Quote:
Originally Posted by rabeb25
They are still fermenting.
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Sorry... I thought this was referencing an old brew (the digging it up from the depths comment).
Do check back in and update this. I am curious.
Now back to brewing the first bavarian weiss of the year. 
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