I have a 5 gallon cooler as well. Works great. Once I hit mash temp and put the lid on, it will hold for the full hour. My setup is similar to the one you showed from morebeer. Actually I got my SS mash screen from morebeer, with the valve, etc from bargain fittings. I am going to be posting a bit on my MLT tomorrow, maybe it will give you some ideas.
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