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-   -   Portable igloo cooler kegerator (http://www.homebrewtalk.com/f252/portable-igloo-cooler-kegerator-172047/)

Dr_Deathweed 04-06-2010 09:09 PM

Portable igloo cooler kegerator
 
4 Attachment(s)

I know there are several portable kegerator threads out there, but the information was kind of scattered when I tried to find if for my build. For that reason I thought I would write up my build with a parts list and links for anyone who wants to build one of these in the future, as well as some tips and pointers that I discovered along the way. All things considered, this is a very easy project that anyone could do, the only problem is the expense of the parts that it requires.

Attachment 15209

Above are the parts required for this project:
1 - 70qt Igloo cube cooler ~$50 at Gander Mountain
2 - 3 gallon kegs $80-120 depending on site
1 - pinvalve regulator for paintball CO2 tank link $55
1 - 20oz "paintball" CO2 tank link $22
2 - 4 1/2" faucet shanks with 1/4" tail pieces link $18 each
2 - faucets, leftover from when I switched to perlicks, dont remember the price
2 - tap handles link $3 each
10' 3/16" ID tubing ~$3.50 from home depot
5' 1/4" ID braided tubing - left over from another project
1 - 3 way tee link $5
2 gas connects - standard from anywhere
2 liquid connects - standard from anywhere

Tools:
Power drill with 7/8" spade bit
Framing square
Sharpie marker

I am using the 70qt cooler since I want to fit 2 3gallon kegs in here. The 60qt is plenty big enough for a single keg and is about half the price of the 70qt. The only problem is there is a hump in the rear for the wheels that makes the second keg sit slightly higher and with gas/liquid connects it is impossible to close the lid.

I also used 4" shanks, which as you will see are slightly long. You may be able to get away with 2" shanks, but I just used what I had on hand.

Attachment 15210

The first step on the cooler was to measure and drill the holes for the shanks. I went as high on the cooler as possible so that the shanks would slide over the top of the keg in the front, and also so I could put a PVC ring around this at a later date so it will float (project will be documented in the future.) I drilled my holes with a 3/4" spade bit, but this was slightly too small, and my 1" was too large. Instead I just stuck with the 3/4" and slightly enlarged the hole with a dremel tool. The shanks slid right in, and used the nuts to secure.

Attachment 15211

This is a shot showing how both kegs fit inside with the shanks. I could probably get shorter shanks, but these were what I had ordered and i did not feel like going through the return process.

Attachment 15212

Next step is attatching the beer line to the shanks. I went with 5' of 3/16" ID tubing for each tap so that I can coil excess at the bottom of the cooler where it will sit in cold water and help chill while serving. Also 5' should be enough to help eliminate foaming at a serving pressure of 8-10psi.


Dr_Deathweed 04-06-2010 09:09 PM

Portable igloo cooler kegerator
 
4 Attachment(s)

I know there are several portable kegerator threads out there, but the information was kind of scattered when I tried to find if for my build. For that reason I thought I would write up my build with a parts list and links for anyone who wants to build one of these in the future, as well as some tips and pointers that I discovered along the way. All things considered, this is a very easy project that anyone could do, the only problem is the expense of the parts that it requires.

Attachment 15209

Above are the parts required for this project:
1 - 70qt Igloo cube cooler ~$50 at Gander Mountain
2 - 3 gallon kegs $80-120 depending on site
1 - pinvalve regulator for paintball CO2 tank link $55
1 - 20oz "paintball" CO2 tank link $22
2 - 4 1/2" faucet shanks with 1/4" tail pieces link $18 each
2 - faucets, leftover from when I switched to perlicks, dont remember the price
2 - tap handles link $3 each
10' 3/16" ID tubing ~$3.50 from home depot
5' 1/4" ID braided tubing - left over from another project
1 - 3 way tee link $5
2 gas connects - standard from anywhere
2 liquid connects - standard from anywhere

Tools:
Power drill with 7/8" spade bit
Framing square
Sharpie marker

I am using the 70qt cooler since I want to fit 2 3gallon kegs in here. The 60qt is plenty big enough for a single keg and is about half the price of the 70qt. The only problem is there is a hump in the rear for the wheels that makes the second keg sit slightly higher and with gas/liquid connects it is impossible to close the lid.

I also used 4" shanks, which as you will see are slightly long. You may be able to get away with 2" shanks, but I just used what I had on hand.

Attachment 15210

The first step on the cooler was to measure and drill the holes for the shanks. I went as high on the cooler as possible so that the shanks would slide over the top of the keg in the front, and also so I could put a PVC ring around this at a later date so it will float (project will be documented in the future.) I drilled my holes with a 3/4" spade bit, but this was slightly too small, and my 1" was too large. Instead I just stuck with the 3/4" and slightly enlarged the hole with a dremel tool. The shanks slid right in, and used the nuts to secure.

Attachment 15211

This is a shot showing how both kegs fit inside with the shanks. I could probably get shorter shanks, but these were what I had ordered and i did not feel like going through the return process.

Attachment 15212

Next step is attatching the beer line to the shanks. I went with 5' of 3/16" ID tubing for each tap so that I can coil excess at the bottom of the cooler where it will sit in cold water and help chill while serving. Also 5' should be enough to help eliminate foaming at a serving pressure of 8-10psi.


Dr_Deathweed 04-06-2010 09:09 PM

Portable igloo cooler kegerator
 
4 Attachment(s)

I know there are several portable kegerator threads out there, but the information was kind of scattered when I tried to find if for my build. For that reason I thought I would write up my build with a parts list and links for anyone who wants to build one of these in the future, as well as some tips and pointers that I discovered along the way. All things considered, this is a very easy project that anyone could do, the only problem is the expense of the parts that it requires.

Attachment 15209

Above are the parts required for this project:
1 - 70qt Igloo cube cooler ~$50 at Gander Mountain
2 - 3 gallon kegs $80-120 depending on site
1 - pinvalve regulator for paintball CO2 tank link $55
1 - 20oz "paintball" CO2 tank link $22
2 - 4 1/2" faucet shanks with 1/4" tail pieces link $18 each
2 - faucets, leftover from when I switched to perlicks, dont remember the price
2 - tap handles link $3 each
10' 3/16" ID tubing ~$3.50 from home depot
5' 1/4" ID braided tubing - left over from another project
1 - 3 way tee link $5
2 gas connects - standard from anywhere
2 liquid connects - standard from anywhere

Tools:
Power drill with 7/8" spade bit
Framing square
Sharpie marker

I am using the 70qt cooler since I want to fit 2 3gallon kegs in here. The 60qt is plenty big enough for a single keg and is about half the price of the 70qt. The only problem is there is a hump in the rear for the wheels that makes the second keg sit slightly higher and with gas/liquid connects it is impossible to close the lid.

I also used 4" shanks, which as you will see are slightly long. You may be able to get away with 2" shanks, but I just used what I had on hand.

Attachment 15210

The first step on the cooler was to measure and drill the holes for the shanks. I went as high on the cooler as possible so that the shanks would slide over the top of the keg in the front, and also so I could put a PVC ring around this at a later date so it will float (project will be documented in the future.) I drilled my holes with a 3/4" spade bit, but this was slightly too small, and my 1" was too large. Instead I just stuck with the 3/4" and slightly enlarged the hole with a dremel tool. The shanks slid right in, and used the nuts to secure.

Attachment 15211

This is a shot showing how both kegs fit inside with the shanks. I could probably get shorter shanks, but these were what I had ordered and i did not feel like going through the return process.

Attachment 15212

Next step is attatching the beer line to the shanks. I went with 5' of 3/16" ID tubing for each tap so that I can coil excess at the bottom of the cooler where it will sit in cold water and help chill while serving. Also 5' should be enough to help eliminate foaming at a serving pressure of 8-10psi.


Dr_Deathweed 04-06-2010 09:09 PM

Portable igloo cooler kegerator
 
4 Attachment(s)

I know there are several portable kegerator threads out there, but the information was kind of scattered when I tried to find if for my build. For that reason I thought I would write up my build with a parts list and links for anyone who wants to build one of these in the future, as well as some tips and pointers that I discovered along the way. All things considered, this is a very easy project that anyone could do, the only problem is the expense of the parts that it requires.

Attachment 15209

Above are the parts required for this project:
1 - 70qt Igloo cube cooler ~$50 at Gander Mountain
2 - 3 gallon kegs $80-120 depending on site
1 - pinvalve regulator for paintball CO2 tank link $55
1 - 20oz "paintball" CO2 tank link $22
2 - 4 1/2" faucet shanks with 1/4" tail pieces link $18 each
2 - faucets, leftover from when I switched to perlicks, dont remember the price
2 - tap handles link $3 each
10' 3/16" ID tubing ~$3.50 from home depot
5' 1/4" ID braided tubing - left over from another project
1 - 3 way tee link $5
2 gas connects - standard from anywhere
2 liquid connects - standard from anywhere

Tools:
Power drill with 7/8" spade bit
Framing square
Sharpie marker

I am using the 70qt cooler since I want to fit 2 3gallon kegs in here. The 60qt is plenty big enough for a single keg and is about half the price of the 70qt. The only problem is there is a hump in the rear for the wheels that makes the second keg sit slightly higher and with gas/liquid connects it is impossible to close the lid.

I also used 4" shanks, which as you will see are slightly long. You may be able to get away with 2" shanks, but I just used what I had on hand.

Attachment 15210

The first step on the cooler was to measure and drill the holes for the shanks. I went as high on the cooler as possible so that the shanks would slide over the top of the keg in the front, and also so I could put a PVC ring around this at a later date so it will float (project will be documented in the future.) I drilled my holes with a 3/4" spade bit, but this was slightly too small, and my 1" was too large. Instead I just stuck with the 3/4" and slightly enlarged the hole with a dremel tool. The shanks slid right in, and used the nuts to secure.

Attachment 15211

This is a shot showing how both kegs fit inside with the shanks. I could probably get shorter shanks, but these were what I had ordered and i did not feel like going through the return process.

Attachment 15212

Next step is attatching the beer line to the shanks. I went with 5' of 3/16" ID tubing for each tap so that I can coil excess at the bottom of the cooler where it will sit in cold water and help chill while serving. Also 5' should be enough to help eliminate foaming at a serving pressure of 8-10psi.


Dr_Deathweed 04-06-2010 09:09 PM

3 Attachment(s)
Attachment 15216

Put regulator on tank, use braided hose, 3 way tee, and gas connects to complete gas system

Attachment 15214

Stuff everything in the cooler! There is quite a bit of room for ice, and I plan on putting the CO2 tank and regulator in a plastic bag to help keep dry when in use, however this diagrams how everything will fit inside.

Attachment 15215

Finished project with the lid closed! After acruing all the parts, this whole project only took me about an hour to complete. The hardest part was getting the parts, especialy the 3 gallon kegs. I plan on christening this kegerator this weekend and will post "action" shots once I have them.

Dr_Deathweed 04-06-2010 09:09 PM

3 Attachment(s)
Attachment 15216

Put regulator on tank, use braided hose, 3 way tee, and gas connects to complete gas system

Attachment 15214

Stuff everything in the cooler! There is quite a bit of room for ice, and I plan on putting the CO2 tank and regulator in a plastic bag to help keep dry when in use, however this diagrams how everything will fit inside.

Attachment 15215

Finished project with the lid closed! After acruing all the parts, this whole project only took me about an hour to complete. The hardest part was getting the parts, especialy the 3 gallon kegs. I plan on christening this kegerator this weekend and will post "action" shots once I have them.

Dr_Deathweed 04-06-2010 09:09 PM

3 Attachment(s)
Attachment 15216

Put regulator on tank, use braided hose, 3 way tee, and gas connects to complete gas system

Attachment 15214

Stuff everything in the cooler! There is quite a bit of room for ice, and I plan on putting the CO2 tank and regulator in a plastic bag to help keep dry when in use, however this diagrams how everything will fit inside.

Attachment 15215

Finished project with the lid closed! After acruing all the parts, this whole project only took me about an hour to complete. The hardest part was getting the parts, especialy the 3 gallon kegs. I plan on christening this kegerator this weekend and will post "action" shots once I have them.

attitude 05-19-2010 06:20 PM

3 Attachment(s)

Heres mine. I moved my tank to the outside, It kept freezing on me.


attitude 05-19-2010 06:20 PM

3 Attachment(s)

Heres mine. I moved my tank to the outside, It kept freezing on me.


attitude 05-19-2010 06:20 PM

3 Attachment(s)

Heres mine. I moved my tank to the outside, It kept freezing on me.



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