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Originally Posted by Chip
When it becomes time to transfer to secondary does it make sense to put half from each primary in each car boy so I get a true blend of the two batches?
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Depends on what you're trying for. If you want as close to perfect consistency as you can get or want a consistent base to experiment with different additions in secondary (oak, bourbon, etc.), it makes sense. On the other hand, you have a perfect opportunity to experiment with the recipe and see happens if you change a couple of the variables. For instance, pitching two different yeasts or using different amounts/types of hops. You can always blend the two batches at bottling/kegging time.
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Originally Posted by Chip
Also, can I share a bottle of yeast and just pitch half in each primary and let it remain in primary a bit longer? What am I risking by trying to save the cost of a bottle of yeast?
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Increased lag time leading to a slightly increased risk of an opportunistic infection setting in. In addition, the yeast will be stressed, possibly resulting in various off flavours, stalled fermentation, under-attenuation, or high levels of fusels. Under-pitching is a bad idea.
However, there's also no need to use two vials of yeast. I would recommend making a starter, stepping it up once or twice, and pitching half in each batch.