You are right, 5 psi is a bit low. Here’s how I’d estimate it:
Assume an empty corny as this will make it easier, corny volume is 19 liters (5gal X 3.78 l/gal).
Assume about 800 grams CO2 produced, your pretty close, I recall 49% of fermentables are turned into CO2.
So, 800 g CO2 equals 18.2 moles CO2 (44 g per mole CO2)
At standard temperature and pressure 1 mole of any gas is 22.4 liters (STP is 1 atmosphere, 14.7 psi, at 0 degrees C.
So, 18.2 moles CO2 is 408 liters at STP (18.2 X 22.4).
To convert to 19 liters, use the old P1V1 = P2V2 equation, where
P1 = 14.7 psi, V1 = 408 liters, P2 is the unknown, and V2 is 19 liters
Solve the equation for P2, P1V1/V2 = 14.7 X 408 / 19 = 315 psi, at 0 C, will be higher at room temp.
So that’s your answer for putting all that CO2 into an empty corny, with it filled with fermented beer, I have no idea. I would assume it will be higher, but I don’t have any idea what the maximum solubility of CO2 is in beer, so I can’t really say. Of course, the pressure relief valve on a corny is supposed to blow at 130 psi, so maybe that’s the real answer.
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